Product Description
| Data(HS-1873T-K1200)Side Flexing Flexible Chains | |||||||||
| Belt Material | Width W | Working Load | Radius | Reverse Radius | Weight | ||||
| mm | inch | N(21°C) | lbs(21°C) | mm | inch | mm | inch | kg/m | |
| POM | 305 | 12.00 | 3400 | 765 | 610 | 24.0 | 305 | 24.0 | 3.00 |
Avantages of the CHINAMFG products
1.CHINAMFG modular conveyor belt has more than 10 times service life,long life time and reducing replacement cost than traditional conveyor belt.
2.CHINAMFG modular conveyor belt is easy to assemble, allowing only the replacement of damaged parts, easy to replace, saving maintenance time and costs.
3.CHINAMFG modular conveyor belt has strong wear resistance, high temperature resistance, cold resistance and oil resistance.
4.CHINAMFG modular conveyor belt is easy to clean, farewell to the propagation of bacteria, especially suitable for application in food industry.
5.CHINAMFG modular conveyor belt in food and non-food industry, it plays an important role in the character of durability,low maintenance cost and easy to clean.
6.CHINAMFG has agents in many countries and can provide good after-sales service.
7.CHINAMFG not only has a complete production line to meet different application needs, but also can provide comprehensive product knowledge and experience. After 20 years of innovative research and development, we can provide more than 5000 kinds of solutions to provide perfect support for you in the field of transportation.
Application
Beverages / Bottling Industry
-Deal with various bottle and package sizes to meet market demands.
-Prevent big and small from colliding on the same belt.
-Eco-friendly and sustainable
Cooperation Case
We Cooperated with DHL & Amazon to Help Them Solve Multi-scenario Application Parcel Sorting
Global cooperation broke through 50+ agent service providers
and signed strategic cooperation agreements with “Safari Belting Systems” in the United States
“HONG’S BELT Branches” in Europe, and “HONG’S BELT Branches” in India
Exhibitions around the world
Every year CHINAMFG will go to all over the world to participate in exhibitions
We have served projects in more than 120 regions and countries with global delivery capabilities
Hong’s Belt team can provide customers with more than 5,000 solutions
Factory
HONG’S BELT
Xihu (West Lake) Dis. Xinhai (HangZhou) Technology Co., Ltd is a leading high-tech company providing intelligent conveyor solutions. We have a modern industrialized manufacturing area of 100,000 square CHINAMFG for the production of modular plastic belts and conveying systems solutions.
Hong’sbelt Group currently has more than 1,000 employees, including more than 100 R&D teams, more than 500 production and functional departments, and about 300 sales and sales support departments. The sales points are distributed on all continents of the world.Realize Automatic and Intelligent.
We developed a fully integrated industrial chain with independent core technology, key components, leading products and conveyor systems solutions.
Certificate
We hold more than 400 national authorized patents and software certifications
Allseries of products have obtained the US “FDA” food grade certification And “EU” certification in Europe
Obtained “ISO9001-2008” quality management system certification
FAQ
Q: Are you a trading company or manufacturer?
A: We are a manufacturer of modular belt, chains belt and conveyor components, with head office in HangZhou, China, and 2 big factories located in HangZhou and HangZhou.
Q: Are HONGSBELT products in accordance with FDA regulations and EU Directives?
A: Our standard materials (PP, POM, PE, PA) comply with the FDA regulations and EU Directives. A letter of assurance can be made available on demand.
Q: Can we use HONGSBELT Modular Conveyor Belt in corrosive environment?
A: HONGSBELT belts can be used in medium to severe CHINAMFG applications, however, special product recommendations and conveyor design guidelines must be followed. More information, pls contact our online Customer Service or email to HONGSBELT Team.
Q: What is the temperature range for the belt material?
A: HONGSBELT belts offers various materials suitable for operation in temperatures ranging from -60 °C to 260 °C. Specific material should be chosen based on your operating temperature.
Q: What is the real meaning of the belt strength?
A: The belt strength is the maximum tension (per foot or meter of width) the belt can continuously run at.
Q: How long will it take me to get quotation?
A: You will always receive any requested quote by the end of the next working day at the latest, but often quotes are emailed to you before you hang up the phone.
| Material: | POM–Dp,POM-Lf |
|---|---|
| Structure: | Top Chain |
| Surface Treatment: | Plastic |
| Chain Size: | 3.048m/Box |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Pin Material: | Cold Rolled Austenitic Stainless Steel |
| Samples: |
US$ 70/Meter
1 Meter(Min.Order) | |
|---|
How does a conveyor chain impact energy efficiency in a system?
A conveyor chain plays a significant role in the energy efficiency of a conveyor system. Here are the ways in which it impacts energy efficiency:
1. Reduced Power Consumption:
– A well-designed conveyor chain with low friction characteristics can minimize power consumption. By reducing the frictional resistance between the chain and the conveyor components, less energy is required to move the chain and transport the materials along the conveyor system.
2. Efficient Power Transmission:
– The design and construction of a conveyor chain contribute to efficient power transmission. Chains with optimized pitch, roller diameter, and sprocket tooth profile ensure smooth and effective power transfer, minimizing energy losses during operation.
3. Proper Chain Tensioning:
– Maintaining proper chain tension is crucial for energy efficiency. An adequately tensioned chain ensures optimal contact between the chain and the sprockets, minimizing slippage and power loss. Regular inspections and adjustments of chain tension help maximize energy efficiency.
4. Alignment and Tracking:
– Proper alignment and tracking of the conveyor chain are essential for energy efficiency. Misaligned or poorly tracked chains can cause increased friction, leading to higher energy consumption. Regular monitoring and adjustment of the chain’s alignment ensure smooth and efficient operation.
5. Regular Maintenance:
– Performing routine maintenance on the conveyor chain, including lubrication, cleaning, and inspection, helps maintain optimal performance and energy efficiency. Adequate lubrication reduces friction and wear, minimizing power losses and extending the chain’s lifespan.
6. System Design Optimization:
– Considering energy efficiency during the design phase of a conveyor system can significantly impact its overall efficiency. Proper selection of conveyor chain components, such as low-friction materials and efficient drive systems, can help minimize energy consumption and improve the system’s energy efficiency.
By employing these practices and utilizing energy-efficient conveyor chain technologies, businesses can reduce energy costs, minimize environmental impact, and enhance the overall sustainability of their operations.
Can a conveyor chain be used in food processing applications?
Yes, a conveyor chain can be used in food processing applications. Conveyor chains play a crucial role in the efficient and hygienic handling of food products throughout the production process. Here are some key points to consider:
1. Food-Grade Materials: Conveyor chains used in food processing applications are typically made from food-grade materials such as stainless steel or plastic. These materials are corrosion-resistant, easy to clean, and comply with food safety regulations.
2. Hygiene Considerations: Food processing environments require high standards of hygiene. Conveyor chains designed for food applications incorporate features such as smooth surfaces, open link designs, and easy disassembly for thorough cleaning. They may also have specialized coatings or treatments to prevent bacterial growth.
3. Sanitary Design: Conveyor chains for food processing applications are designed with minimal crevices or joints to prevent food particles from getting trapped. They may have self-draining capabilities to remove excess fluids or debris.
4. Product Integrity: Conveyor chains in food processing applications ensure gentle handling of delicate food products to avoid damage or contamination. They can be equipped with accessories like cleats, side guards, or modular belt systems to securely hold and transport items of various shapes and sizes.
5. High Temperature and Washdown Capabilities: Some food processing applications require conveyor chains to withstand high temperatures during cooking, baking, or sterilization processes. Specialized chains with heat-resistant materials or coatings are available. Additionally, conveyor chains used in food processing should be capable of withstanding frequent washdowns and cleaning with water or cleaning agents.
6. Compliance with Standards: Conveyor chains used in food processing applications must comply with industry-specific standards such as FDA (Food and Drug Administration) regulations, HACCP (Hazard Analysis Critical Control Point) guidelines, and other food safety certifications.
When selecting a conveyor chain for food processing applications, it is important to consider the specific requirements of the production line, including the type of food being handled, the operating conditions, and the necessary sanitary standards. Proper maintenance and regular cleaning protocols should also be implemented to ensure food safety and product integrity.
What is the load capacity of a conveyor chain?
The load capacity of a conveyor chain depends on various factors, including the chain design, material, size, and the operating conditions. It is crucial to consider the specific application requirements when determining the load capacity of a conveyor chain. Here are some key factors to consider:
- Chain Design: Different types of conveyor chains have varying load capacities. The chain design includes factors such as the type of links, their configuration, and the presence of attachments or rollers.
- Material: The material used to manufacture the conveyor chain significantly affects its load capacity. Common materials include steel, stainless steel, and plastic. Steel chains are generally more robust and have higher load-bearing capabilities.
- Chain Size: The size of the conveyor chain, including the pitch and width, plays a role in determining its load capacity. Larger chains with wider links tend to have higher load capacities.
- Operating Conditions: Factors such as the speed of the conveyor, the type and weight of the transported materials, and the environmental conditions (temperature, humidity, etc.) can impact the load capacity of the chain.
- Manufacturer Specifications: It is essential to consult the manufacturer’s specifications and guidelines for the specific conveyor chain being used. Manufacturers typically provide load capacity charts or tables based on their chain designs.
The load capacity of a conveyor chain is typically specified in terms of its maximum allowable working load or breaking strength. These values are determined through rigorous testing and engineering calculations. To ensure safe and efficient operation, it is important to select a conveyor chain that has a load capacity suitable for the intended application. Exceeding the recommended load capacity can lead to premature wear, chain failure, and potential safety hazards.
editor by CX 2023-11-03
China Best Sales CZPT HS-1873t-K1200 Side Flexing Plastic Chain for Conveyor System
Product Description
| Data(HS-1873T-K1200)Side Flexing Flexible Chains | |||||||||
| Belt Material | Width W | Working Load | Radius | Reverse Radius | Weight | ||||
| mm | inch | N(21°C) | lbs(21°C) | mm | inch | mm | inch | kg/m | |
| POM | 305 | 12.00 | 3400 | 765 | 610 | 24.0 | 305 | 24.0 | 3.00 |
Avantages of the CHINAMFG products
1.CHINAMFG modular conveyor belt has more than 10 times service life,long life time and reducing replacement cost than traditional conveyor belt.
2.CHINAMFG modular conveyor belt is easy to assemble, allowing only the replacement of damaged parts, easy to replace, saving maintenance time and costs.
3.CHINAMFG modular conveyor belt has strong wear resistance, high temperature resistance, cold resistance and oil resistance.
4.CHINAMFG modular conveyor belt is easy to clean, farewell to the propagation of bacteria, especially suitable for application in food industry.
5.CHINAMFG modular conveyor belt in food and non-food industry, it plays an important role in the character of durability,low maintenance cost and easy to clean.
6.CHINAMFG has agents in many countries and can provide good after-sales service.
7.CHINAMFG not only has a complete production line to meet different application needs, but also can provide comprehensive product knowledge and experience. After 20 years of innovative research and development, we can provide more than 5000 kinds of solutions to provide perfect support for you in the field of transportation.
Application
Beverages / Bottling Industry
-Deal with various bottle and package sizes to meet market demands.
-Prevent big and small from colliding on the same belt.
-Eco-friendly and sustainable
Cooperation Case
We Cooperated with DHL & Amazon to Help Them Solve Multi-scenario Application Parcel Sorting
Global cooperation broke through 50+ agent service providers
and signed strategic cooperation agreements with “Safari Belting Systems” in the United States
“HONG’S BELT Branches” in Europe, and “HONG’S BELT Branches” in India
Exhibitions around the world
Every year CHINAMFG will go to all over the world to participate in exhibitions
We have served projects in more than 120 regions and countries with global delivery capabilities
Hong’s Belt team can provide customers with more than 5,000 solutions
Factory
HONG’S BELT
Xihu (West Lake) Dis. Xinhai (HangZhou) Technology Co., Ltd is a leading high-tech company providing intelligent conveyor solutions. We have a modern industrialized manufacturing area of 100,000 square CHINAMFG for the production of modular plastic belts and conveying systems solutions.
Hong’sbelt Group currently has more than 1,000 employees, including more than 100 R&D teams, more than 500 production and functional departments, and about 300 sales and sales support departments. The sales points are distributed on all continents of the world.Realize Automatic and Intelligent.
We developed a fully integrated industrial chain with independent core technology, key components, leading products and conveyor systems solutions.
Certificate
We hold more than 400 national authorized patents and software certifications
Allseries of products have obtained the US “FDA” food grade certification And “EU” certification in Europe
Obtained “ISO9001-2008” quality management system certification
FAQ
Q: Are you a trading company or manufacturer?
A: We are a manufacturer of modular belt, chains belt and conveyor components, with head office in HangZhou, China, and 2 big factories located in HangZhou and HangZhou.
Q: Are HONGSBELT products in accordance with FDA regulations and EU Directives?
A: Our standard materials (PP, POM, PE, PA) comply with the FDA regulations and EU Directives. A letter of assurance can be made available on demand.
Q: Can we use HONGSBELT Modular Conveyor Belt in corrosive environment?
A: HONGSBELT belts can be used in medium to severe CHINAMFG applications, however, special product recommendations and conveyor design guidelines must be followed. More information, pls contact our online Customer Service or email to HONGSBELT Team.
Q: What is the temperature range for the belt material?
A: HONGSBELT belts offers various materials suitable for operation in temperatures ranging from -60 °C to 260 °C. Specific material should be chosen based on your operating temperature.
Q: What is the real meaning of the belt strength?
A: The belt strength is the maximum tension (per foot or meter of width) the belt can continuously run at.
Q: How long will it take me to get quotation?
A: You will always receive any requested quote by the end of the next working day at the latest, but often quotes are emailed to you before you hang up the phone.
| Material: | POM–Dp,POM-Lf |
|---|---|
| Structure: | Top Chain |
| Surface Treatment: | Plastic |
| Chain Size: | 3.048m/Box |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Certificate: | SGS,FDA,CE,ISO9001 |
| Samples: |
US$ 70/Meter
1 Meter(Min.Order) | |
|---|
What are the considerations for selecting a corrosion-resistant conveyor chain?
When selecting a corrosion-resistant conveyor chain, several factors need to be considered to ensure the chain’s longevity and performance in corrosive environments. Here are some key considerations:
1. Material Selection: Choose a chain material that is inherently resistant to corrosion. Stainless steel, such as AISI 304 or AISI 316, is a common choice due to its excellent corrosion resistance properties. Other materials like plastic chains or special alloys can also be considered based on the specific application requirements.
2. Coatings and Surface Treatments: In some cases, additional protective coatings or surface treatments can be applied to enhance the chain’s corrosion resistance. These coatings, such as zinc plating, galvanizing, or epoxy coatings, create a barrier between the chain material and corrosive substances, preventing direct contact and reducing the risk of corrosion.
3. Environmental Compatibility: Consider the specific corrosive agents present in the environment where the conveyor chain will be used. Different corrosive substances, such as acids, alkalis, or saltwater, require specific resistance properties. Ensure that the selected chain material and coatings are compatible with the corrosive agents present in the operating environment.
4. Maintenance and Lubrication: Proper maintenance and lubrication play a crucial role in preventing corrosion and extending the life of a conveyor chain. Regular cleaning, inspection, and application of appropriate lubricants can help remove corrosive contaminants and protect the chain surface from degradation.
5. Testing and Certification: Consider chains that have undergone testing and certification for corrosion resistance in relevant industry standards. Look for certifications such as ISO 9227 (salt spray test) or ASTM B117 (corrosion resistance test) to ensure the chain’s performance in corrosive environments.
By carefully considering these factors and consulting with conveyor chain manufacturers or corrosion-resistant experts, you can select a chain that is well-suited for your specific corrosive environment, minimizing the risk of corrosion-related issues and ensuring optimal performance and longevity.
What are the benefits of using stainless steel conveyor chains?
Stainless steel conveyor chains offer several advantages over other types of chains. Here are some of the key benefits:
1. Corrosion Resistance: Stainless steel is highly resistant to corrosion, making it suitable for applications in harsh environments or industries where frequent washdowns or exposure to moisture is required. It does not rust or corrode like other metals, ensuring a longer lifespan and reliable performance.
2. Strength and Durability: Stainless steel chains are known for their high strength and durability. They can withstand heavy loads, high temperatures, and abrasive materials without deformation or breakage. This makes them ideal for heavy-duty applications where reliability and longevity are crucial.
3. Hygienic and Sanitary: Stainless steel is a non-porous material that is easy to clean and maintain. It is resistant to bacteria, mold, and other contaminants, making it suitable for industries with strict hygiene requirements such as food processing, pharmaceuticals, and medical devices. Stainless steel chains can be thoroughly cleaned and sanitized, reducing the risk of product contamination.
4. Temperature Resistance: Stainless steel chains can withstand a wide range of temperatures, both high and low. They exhibit excellent heat resistance, allowing them to maintain their strength and performance even in extreme temperature conditions.
5. Aesthetic Appeal: Stainless steel chains have a sleek and polished appearance, adding a professional and aesthetic touch to the conveyor system. They are commonly used in industries where visual appeal and brand representation are important, such as retail or luxury goods.
6. Chemical Resistance: Stainless steel is resistant to various chemicals, including acids, alkalis, and solvents. This makes it suitable for applications where contact with corrosive substances is likely.
7. Compatibility with High-Speed Applications: Stainless steel chains can withstand high-speed operations without compromising their structural integrity or performance. They maintain their stability and accuracy even at elevated speeds.
Overall, stainless steel conveyor chains offer corrosion resistance, strength, durability, hygienic properties, temperature resistance, aesthetic appeal, chemical resistance, and compatibility with high-speed applications. These benefits make them a preferred choice in industries such as food and beverage, pharmaceuticals, automotive, and manufacturing, where reliability, cleanliness, and performance are essential.
What are the signs of wear and tear in a conveyor chain?
Over time, a conveyor chain may experience wear and tear due to the demanding nature of material handling operations. Several signs indicate the need for maintenance or replacement of a conveyor chain. These signs of wear and tear include:
- Chain Elongation: One of the common signs of wear in a conveyor chain is elongation. As the chain wears, the pitch between the chain links gradually increases, resulting in a longer chain length. Excessive elongation can cause improper engagement with sprockets, leading to slippage or chain derailment.
- Chain Link Plate Wear: The link plates of a conveyor chain can experience wear on their surfaces. This wear is typically caused by friction against sprockets, guide rails, or other components. Signs of plate wear include thinning or deformation of the link plates, which can affect the overall strength and integrity of the chain.
- Sprocket Tooth Wear: The teeth of the sprockets that engage with the conveyor chain can also exhibit signs of wear. Over time, the teeth may become worn down, rounded, or have irregular shapes. This wear can cause improper chain engagement, resulting in reduced efficiency and potential chain slipping or skipping.
- Excessive Noise: Increased noise during the operation of the conveyor system can indicate wear and tear in the chain. Excessive wear can lead to metal-to-metal contact, resulting in noisy operation. Unusual squeaking, grinding, or rattling sounds are indicators that the chain may require inspection or maintenance.
- Visible Damage: Any visible damage to the chain, such as cracked or broken link plates, bent pins, or missing attachments, is a clear sign of wear and tear. These damages compromise the chain’s structural integrity and should be addressed promptly to prevent further issues or chain failure.
- Inconsistent Movement: If the conveyor chain starts to exhibit jerky or uneven movement, it may be a sign of wear or misalignment. Misalignment can occur due to worn chain links, damaged sprockets, or improper tensioning. Inconsistent movement can lead to reduced efficiency, increased wear, and potential chain failure.
Regular inspection and maintenance of the conveyor chain system are essential to identify these signs of wear and tear. Timely replacement of worn components and proper lubrication can help prolong the life of the chain and maintain efficient operation.
editor by CX 2023-10-21
China supplier CZPT 820-K600 Side Flexing Chain Chain Conveyor Plastic Table Top Chain
Product Description
| Data(HS-820-K600)Straight Running Plastic Chain | |||||||
| Belt Material | Width W | Working Load | Reverse Radius | Weight | |||
| mm | inch | N(21°C) | lbs(21°C) | mm | inch | kg/m | |
| POM | 152.4 | 6.00 | 1230 | 276 | 50 | 1.97 | 1.25 |
Avantages of the CHINAMFG products
1.CHINAMFG modular conveyor belt has more than 10 times service life,long life time and reducing replacement cost than traditional conveyor belt.
2.CHINAMFG modular conveyor belt is easy to assemble, allowing only the replacement of damaged parts, easy to replace, saving maintenance time and costs.
3.CHINAMFG modular conveyor belt has strong wear resistance, high temperature resistance, cold resistance and oil resistance.
4.CHINAMFG modular conveyor belt is easy to clean, farewell to the propagation of bacteria, especially suitable for application in food industry.
5.CHINAMFG modular conveyor belt in food and non-food industry, it plays an important role in the character of durability,low maintenance cost and easy to clean.
6.CHINAMFG has agents in many countries and can provide good after-sales service.
7.CHINAMFG not only has a complete production line to meet different application needs, but also can provide comprehensive product knowledge and experience. After 20 years of innovative research and development, we can provide more than 5000 kinds of solutions to provide perfect support for you in the field of transportation.
Application
Beverage plant,Beverage filling application,Dairy production plant,Aerosol filling,Glass ware handling
Thermoplastic table top and plate top chains with straight running.
HONGSBELT Plastic chain could install and run on most current chain system and sprocket as well as compatible different industrial standard completely. It makes table top chain be maintained. HONGBELT new chain series has many tip top performances. Such as low friction coefficient, anti-chemical, anti-static, flame-proof and so on.
It could be used for different industries & environment.
Cooperation Case
We Cooperated with DHL & Amazon to Help Them Solve Multi-scenario Application Parcel Sorting
Global cooperation broke through 50+ agent service providers
and signed strategic cooperation agreements with “Safari Belting Systems” in the United States
“HONG’S BELT Branches” in Europe, and “HONG’S BELT Branches” in India
Exhibitions around the world
Every year CHINAMFG will go to all over the world to participate in exhibitions
We have served projects in more than 120 regions and countries with global delivery capabilities
Hong’s Belt team can provide customers with more than 5,000 solutions
Factory
HONG’S BELT
Xihu (West Lake) Dis. Xinhai (HangZhou) Technology Co., Ltd is a leading high-tech company providing intelligent conveyor solutions. We have a modern industrialized manufacturing area of 100,000 square CHINAMFG for the production of modular plastic belts and conveying systems solutions.
Hong’sbelt Group currently has more than 1,000 employees, including more than 100 R&D teams, more than 500 production and functional departments, and about 300 sales and sales support departments. The sales points are distributed on all continents of the world.Realize Automatic and Intelligent.
We developed a fully integrated industrial chain with independent core technology, key components, leading products and conveyor systems solutions.
Certificate
We hold more than 400 national authorized patents and software certifications
Allseries of products have obtained the US “FDA” food grade certification And “EU” certification in Europe
Obtained “ISO9001-2008” quality management system certification
FAQ
Q: Are you a trading company or manufacturer?
A: We are a manufacturer of modular belt, chains belt and conveyor components, with head office in HangZhou, China, and 2 big factories located in HangZhou and HangZhou.
Q: Are HONGSBELT products in accordance with FDA regulations and EU Directives?
A: Our standard materials (PP, POM, PE, PA) comply with the FDA regulations and EU Directives. A letter of assurance can be made available on demand.
Q: Can we use HONGSBELT Modular Conveyor Belt in corrosive environment?
A: HONGSBELT belts can be used in medium to severe CHINAMFG applications, however, special product recommendations and conveyor design guidelines must be followed. More information, pls contact our online Customer Service or email to HONGSBELT Team.
Q: What is the temperature range for the belt material?
A: HONGSBELT belts offers various materials suitable for operation in temperatures ranging from -60 °C to 260 °C. Specific material should be chosen based on your operating temperature.
Q: What is the real meaning of the belt strength?
A: The belt strength is the maximum tension (per foot or meter of width) the belt can continuously run at.
Q: How long will it take me to get quotation?
A: You will always receive any requested quote by the end of the next working day at the latest, but often quotes are emailed to you before you hang up the phone.
| Material: | POM–Dp,POM-Lf |
|---|---|
| Structure: | Top Chain |
| Surface Treatment: | Plastic |
| Chain Size: | 3.048m/Box |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Certificate: | SGS,FDA,CE,ISO9001 |
| Samples: |
US$ 17.5/Meter
1 Meter(Min.Order) | |
|---|
Can a conveyor chain be used in high-speed applications?
Yes, a conveyor chain can be used in high-speed applications depending on the design and specifications of the chain and the conveyor system. However, there are certain factors to consider when using a conveyor chain in high-speed applications:
1. Chain Design: The design of the conveyor chain should be capable of handling high speeds without compromising safety or performance. Specialized high-speed chains are available that are specifically engineered to withstand the demands of high-speed applications.
2. Material Selection: The material used in the construction of the conveyor chain should have high strength and durability to withstand the forces and stresses at high speeds. Common materials for high-speed conveyor chains include alloy steels, stainless steel, and special polymers.
3. Lubrication: Proper lubrication is crucial in high-speed applications to reduce friction, heat, and wear. Lubricants specifically designed for high-speed conveyor chains should be used to ensure smooth operation and extend the chain’s lifespan.
4. Tensioning and Alignment: Accurate tensioning and alignment of the conveyor chain are critical for high-speed applications. Proper tensioning helps to maintain the chain’s stability and prevent excessive vibrations or elongation, which can lead to chain failure or premature wear.
5. Safety Considerations: High-speed applications require additional safety measures to protect personnel and equipment. Proper guarding, emergency stop systems, and regular maintenance inspections are essential to ensure safe operation.
It’s important to consult the conveyor chain manufacturer or an engineering professional to determine the suitability of a specific chain for high-speed applications. They can provide guidance on selecting the appropriate chain design, material, lubrication, and maintenance practices to ensure reliable and efficient operation at high speeds.
How does a conveyor chain contribute to overall production efficiency?
A conveyor chain plays a crucial role in enhancing overall production efficiency in various industries. Here are the ways in which it contributes to efficiency:
1. Continuous Material Flow: A conveyor chain enables continuous and uninterrupted material flow from one point to another. It eliminates the need for manual handling or transportation of goods, reducing downtime and delays in production processes.
2. Increased Throughput: By automating material handling, a conveyor chain enables faster and more efficient movement of goods. It allows for higher throughput and production rates, maximizing the utilization of resources and reducing cycle times.
3. Improved Productivity: With a conveyor chain, employees can focus on value-added tasks rather than manual material handling. This leads to improved productivity as workers can concentrate on more skilled and critical operations.
4. Efficient Resource Allocation: A well-designed conveyor chain system optimizes the utilization of space, allowing for efficient layout and organization of production areas. It helps in streamlining workflow and minimizing wastage of resources such as floor space, manpower, and equipment.
5. Quality Control: Conveyor chains can be integrated with inspection stations or automated processes to ensure quality control at various stages of production. This helps in detecting and rectifying any defects or inconsistencies, reducing the chances of faulty products reaching the market.
6. Reduced Material Handling Costs: By eliminating or minimizing manual material handling, a conveyor chain reduces labor costs associated with transportation, lifting, and carrying of goods. It also minimizes the risk of injuries or accidents related to manual handling.
7. Flexibility and Adaptability: Conveyor chains can be customized to suit specific production requirements. They can be designed to accommodate different types of products, handle various load capacities, and adapt to changes in production demands. This flexibility allows for seamless integration with existing production systems and easy scalability.
8. Safety and Ergonomics: Conveyor chains incorporate safety features such as guards, emergency stop buttons, and interlocks to ensure worker safety. They also promote ergonomic practices by reducing physical strain on workers and minimizing the risk of musculoskeletal injuries.
Overall, a well-designed and properly maintained conveyor chain system enhances production efficiency by optimizing material flow, increasing throughput, improving productivity, reducing costs, ensuring quality control, and prioritizing worker safety.
How do you calculate the required length of a conveyor chain?
Calculating the required length of a conveyor chain involves considering several factors related to the conveyor system and the specific application. Here’s a step-by-step guide:
- Determine the Conveyor Length: Measure the total length of the conveyor path, including any horizontal, inclined, or vertical sections.
- Account for Sprocket Centers: Identify the locations of the sprockets or drive units along the conveyor path. Measure the distance between each pair of adjacent sprockets.
- Calculate the Number of Links: Divide the total conveyor length by the pitch of the chain to determine the number of links required. The pitch is the distance between the center of two consecutive pins on the chain.
- Consider Tension Adjustment: Take into account any tension adjustment requirements based on the specific application. This may include allowances for tensioning devices or tension variations due to load fluctuations.
- Include End Connections: Consider the length of the end connections, such as master links or connecting pins, which are used to join the ends of the chain. Include their dimensions in the total chain length calculation.
- Add Safety Factors: Incorporate appropriate safety factors to ensure adequate chain length for proper tensioning and to accommodate any potential stretching or wear over time.
It’s important to note that the calculation of the required chain length is an estimation based on various factors and may require adjustments during the installation and tensioning process. Consulting the conveyor manufacturer’s guidelines or working with an experienced engineer can provide more precise calculations based on the specific conveyor system and application requirements.
editor by CX 2023-10-20
China Hot selling CZPT 820-K600 Side Flexing Chain Chain Conveyor Plastic Table Top Chain
Product Description
| Data(HS-820-K600)Straight Running Plastic Chain | |||||||
| Belt Material | Width W | Working Load | Reverse Radius | Weight | |||
| mm | inch | N(21°C) | lbs(21°C) | mm | inch | kg/m | |
| POM | 152.4 | 6.00 | 1230 | 276 | 50 | 1.97 | 1.25 |
Avantages of the CZPT products
1.CZPT modular conveyor belt has more than 10 times service life,long life time and reducing replacement cost than traditional conveyor belt.
2.CZPT modular conveyor belt is easy to assemble, allowing only the replacement of damaged parts, easy to replace, saving maintenance time and costs.
3.CZPT modular conveyor belt has strong wear resistance, high temperature resistance, cold resistance and oil resistance.
4.CZPT modular conveyor belt is easy to clean, farewell to the propagation of bacteria, especially suitable for application in food industry.
5.CZPT modular conveyor belt in food and non-food industry, it plays an important role in the character of durability,low maintenance cost and easy to clean.
6.CZPT has agents in many countries and can provide good after-sales service.
7.CZPT not only has a complete production line to meet different application needs, but also can provide comprehensive product knowledge and experience. After 20 years of innovative research and development, we can provide more than 5000 kinds of solutions to provide perfect support for you in the field of transportation.
Application
Beverage plant,Beverage filling application,Dairy production plant,Aerosol filling,Glass ware handling
Thermoplastic table top and plate top chains with straight running.
HONGSBELT Plastic chain could install and run on most current chain system and sprocket as well as compatible different industrial standard completely. It makes table top chain be maintained. HONGBELT new chain series has many tip top performances. Such as low friction coefficient, anti-chemical, anti-static, flame-proof and so on.
It could be used for different industries & environment.
Cooperation Case
We Cooperated with DHL & Amazon to Help Them Solve Multi-scenario Application Parcel Sorting
Global cooperation broke through 50+ agent service providers
and signed strategic cooperation agreements with “Safari Belting Systems” in the United States
“HONG’S BELT Branches” in Europe, and “HONG’S BELT Branches” in India
Exhibitions around the world
Every year CZPT will go to all over the world to participate in exhibitions
We have served projects in more than 120 regions and countries with global delivery capabilities
Hong’s Belt team can provide customers with more than 5,000 solutions
Factory
HONG’S BELT
Xihu (West Lake) Dis. Xinhai (HangZhou) Technology Co., Ltd is a leading high-tech company providing intelligent conveyor solutions. We have a modern industrialized manufacturing area of 100,000 square CZPT for the production of modular plastic belts and conveying systems solutions.
Hong’sbelt Group currently has more than 1,000 employees, including more than 100 R&D teams, more than 500 production and functional departments, and about 300 sales and sales support departments. The sales points are distributed on all continents of the world.Realize Automatic and Intelligent.
We developed a fully integrated industrial chain with independent core technology, key components, leading products and conveyor systems solutions.
Certificate
We hold more than 400 national authorized patents and software certifications
Allseries of products have obtained the US “FDA” food grade certification And “EU” certification in Europe
Obtained “ISO9001-2008” quality management system certification
FAQ
Q: Are you a trading company or manufacturer?
A: We are a manufacturer of modular belt, chains belt and conveyor components, with head office in HangZhou, China, and 2 big factories located in HangZhou and HangZhou.
Q: Are HONGSBELT products in accordance with FDA regulations and EU Directives?
A: Our standard materials (PP, POM, PE, PA) comply with the FDA regulations and EU Directives. A letter of assurance can be made available on demand.
Q: Can we use HONGSBELT Modular Conveyor Belt in corrosive environment?
A: HONGSBELT belts can be used in medium to severe CZPT applications, however, special product recommendations and conveyor design guidelines must be followed. More information, pls contact our online Customer Service or email to HONGSBELT Team.
Q: What is the temperature range for the belt material?
A: HONGSBELT belts offers various materials suitable for operation in temperatures ranging from -60 °C to 260 °C. Specific material should be chosen based on your operating temperature.
Q: What is the real meaning of the belt strength?
A: The belt strength is the maximum tension (per foot or meter of width) the belt can continuously run at.
Q: How long will it take me to get quotation?
A: You will always receive any requested quote by the end of the next working day at the latest, but often quotes are emailed to you before you hang up the phone.
| Material: | POM–Dp,POM-Lf |
|---|---|
| Structure: | Top Chain |
| Surface Treatment: | Plastic |
| Chain Size: | 3.048m/Box |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Certificate: | SGS,FDA,CE,ISO9001 |
| Samples: |
US$ 17.5/Meter
1 Meter(Min.Order) | |
|---|
What are the benefits of using a self-lubricating conveyor chain?
Self-lubricating conveyor chains offer several advantages over traditional lubricated chains. Here are some key benefits:
1. Reduced Maintenance: Self-lubricating chains eliminate the need for regular lubrication, reducing the time and effort required for maintenance. This is particularly beneficial in applications where access to the chain is difficult or time-consuming.
2. Cost Savings: By eliminating the need for external lubrication, self-lubricating chains can help reduce lubrication costs over the lifetime of the chain. This includes the cost of lubricants, as well as the labor and equipment required for lubrication maintenance.
3. Clean and Environmentally Friendly: Self-lubricating chains do not require external lubricants, resulting in a cleaner working environment. There is no risk of lubricant spills or contamination of the surrounding area, making them ideal for applications that require strict cleanliness standards, such as food processing or pharmaceutical industries.
4. Extended Chain Life: Self-lubricating chains are designed with built-in lubrication systems that provide a continuous and controlled supply of lubricant to the chain components. This helps reduce friction, wear, and heat generation, resulting in longer chain life and improved performance.
5. Improved Reliability: With consistent and reliable lubrication, self-lubricating chains maintain optimal performance and minimize the risk of chain failure or breakdown. They are less susceptible to premature wear, elongation, and corrosion, ensuring a more reliable and efficient conveyor system.
It’s important to note that the specific benefits of self-lubricating chains may vary depending on the manufacturer and the design of the chain. It’s recommended to consult with the chain manufacturer or an industry expert to understand the suitability and advantages of self-lubricating chains for a particular application.
Can a conveyor chain be used in food processing applications?
Yes, a conveyor chain can be used in food processing applications. Conveyor chains play a crucial role in the efficient and hygienic handling of food products throughout the production process. Here are some key points to consider:
1. Food-Grade Materials: Conveyor chains used in food processing applications are typically made from food-grade materials such as stainless steel or plastic. These materials are corrosion-resistant, easy to clean, and comply with food safety regulations.
2. Hygiene Considerations: Food processing environments require high standards of hygiene. Conveyor chains designed for food applications incorporate features such as smooth surfaces, open link designs, and easy disassembly for thorough cleaning. They may also have specialized coatings or treatments to prevent bacterial growth.
3. Sanitary Design: Conveyor chains for food processing applications are designed with minimal crevices or joints to prevent food particles from getting trapped. They may have self-draining capabilities to remove excess fluids or debris.
4. Product Integrity: Conveyor chains in food processing applications ensure gentle handling of delicate food products to avoid damage or contamination. They can be equipped with accessories like cleats, side guards, or modular belt systems to securely hold and transport items of various shapes and sizes.
5. High Temperature and Washdown Capabilities: Some food processing applications require conveyor chains to withstand high temperatures during cooking, baking, or sterilization processes. Specialized chains with heat-resistant materials or coatings are available. Additionally, conveyor chains used in food processing should be capable of withstanding frequent washdowns and cleaning with water or cleaning agents.
6. Compliance with Standards: Conveyor chains used in food processing applications must comply with industry-specific standards such as FDA (Food and Drug Administration) regulations, HACCP (Hazard Analysis Critical Control Point) guidelines, and other food safety certifications.
When selecting a conveyor chain for food processing applications, it is important to consider the specific requirements of the production line, including the type of food being handled, the operating conditions, and the necessary sanitary standards. Proper maintenance and regular cleaning protocols should also be implemented to ensure food safety and product integrity.
What factors should be considered when designing a conveyor chain system?
When designing a conveyor chain system, several factors need to be considered to ensure optimal performance and functionality. These factors include:
- Load Capacity: The load capacity of the conveyor chain system is a critical consideration. It involves determining the maximum weight and size of the materials or products to be conveyed. This information helps in selecting the appropriate chain type, size, and strength to handle the expected load.
- Speed and Throughput: The desired speed at which the conveyor system needs to operate and the expected throughput of materials are important factors. They influence the selection of chain pitch, sprocket size, and motor power to achieve the desired conveyor speed and material handling capacity.
- Environmental Conditions: The operating environment plays a crucial role in the design of a conveyor chain system. Factors such as temperature, humidity, dust, corrosive substances, and presence of water or chemicals impact the selection of materials for the chain, sprockets, and other components to ensure durability and resistance to wear and corrosion.
- Conveyor Layout and Configuration: The layout and configuration of the conveyor system are key considerations. Factors such as available space, conveyor path, incline or decline angles, and any required curves or turns affect the selection of chain type, sprocket arrangement, and overall system design.
- Maintenance and Accessibility: Easy access for maintenance and servicing is crucial for the longevity and efficient operation of the conveyor chain system. Considering factors such as lubrication points, chain tension adjustment mechanisms, and overall accessibility for inspections and repairs ensures smooth operation and minimizes downtime.
- Noise and Vibration: The level of noise and vibration generated by the conveyor chain system can impact the working environment. Design considerations such as selecting chain types with low noise characteristics, implementing proper lubrication, and using vibration-damping components help minimize noise and vibration levels.
- Safety: Safety is of paramount importance in conveyor chain system design. Factors such as guarding, emergency stop systems, proper alignment, and anti-slip measures need to be incorporated to ensure the safety of operators and prevent accidents or injuries.
Considering these factors during the design stage helps in selecting the appropriate conveyor chain type, size, and configuration to meet the specific requirements of the application, ensuring smooth and efficient material handling operations.
editor by CX 2023-09-11
China Standard CZPT HS-1873t-K1200 Side Flexing Plastic Chain for Conveyor System
Product Description
| Data(HS-1873T-K1200)Side Flexing Flexible Chains | |||||||||
| Belt Material | Width W | Working Load | Radius | Reverse Radius | Weight | ||||
| mm | inch | N(21°C) | lbs(21°C) | mm | inch | mm | inch | kg/m | |
| POM | 305 | 12.00 | 3400 | 765 | 610 | 24.0 | 305 | 24.0 | 3.00 |
Avantages of the CZPT products
1.CZPT modular conveyor belt has more than 10 times service life,long life time and reducing replacement cost than traditional conveyor belt.
2.CZPT modular conveyor belt is easy to assemble, allowing only the replacement of damaged parts, easy to replace, saving maintenance time and costs.
3.CZPT modular conveyor belt has strong wear resistance, high temperature resistance, cold resistance and oil resistance.
4.CZPT modular conveyor belt is easy to clean, farewell to the propagation of bacteria, especially suitable for application in food industry.
5.CZPT modular conveyor belt in food and non-food industry, it plays an important role in the character of durability,low maintenance cost and easy to clean.
6.CZPT has agents in many countries and can provide good after-sales service.
7.CZPT not only has a complete production line to meet different application needs, but also can provide comprehensive product knowledge and experience. After 20 years of innovative research and development, we can provide more than 5000 kinds of solutions to provide perfect support for you in the field of transportation.
Application
Beverages / Bottling Industry
-Deal with various bottle and package sizes to meet market demands.
-Prevent big and small from colliding on the same belt.
-Eco-friendly and sustainable
Cooperation Case
We Cooperated with DHL & Amazon to Help Them Solve Multi-scenario Application Parcel Sorting
Global cooperation broke through 50+ agent service providers
and signed strategic cooperation agreements with “Safari Belting Systems” in the United States
“HONG’S BELT Branches” in Europe, and “HONG’S BELT Branches” in India
Exhibitions around the world
Every year CZPT will go to all over the world to participate in exhibitions
We have served projects in more than 120 regions and countries with global delivery capabilities
Hong’s Belt team can provide customers with more than 5,000 solutions
Factory
HONG’S BELT
Xihu (West Lake) Dis. Xinhai (HangZhou) Technology Co., Ltd is a leading high-tech company providing intelligent conveyor solutions. We have a modern industrialized manufacturing area of 100,000 square CZPT for the production of modular plastic belts and conveying systems solutions.
Hong’sbelt Group currently has more than 1,000 employees, including more than 100 R&D teams, more than 500 production and functional departments, and about 300 sales and sales support departments. The sales points are distributed on all continents of the world.Realize Automatic and Intelligent.
We developed a fully integrated industrial chain with independent core technology, key components, leading products and conveyor systems solutions.
Certificate
We hold more than 400 national authorized patents and software certifications
Allseries of products have obtained the US “FDA” food grade certification And “EU” certification in Europe
Obtained “ISO9001-2008” quality management system certification
FAQ
Q: Are you a trading company or manufacturer?
A: We are a manufacturer of modular belt, chains belt and conveyor components, with head office in HangZhou, China, and 2 big factories located in HangZhou and HangZhou.
Q: Are HONGSBELT products in accordance with FDA regulations and EU Directives?
A: Our standard materials (PP, POM, PE, PA) comply with the FDA regulations and EU Directives. A letter of assurance can be made available on demand.
Q: Can we use HONGSBELT Modular Conveyor Belt in corrosive environment?
A: HONGSBELT belts can be used in medium to severe CZPT applications, however, special product recommendations and conveyor design guidelines must be followed. More information, pls contact our online Customer Service or email to HONGSBELT Team.
Q: What is the temperature range for the belt material?
A: HONGSBELT belts offers various materials suitable for operation in temperatures ranging from -60 °C to 260 °C. Specific material should be chosen based on your operating temperature.
Q: What is the real meaning of the belt strength?
A: The belt strength is the maximum tension (per foot or meter of width) the belt can continuously run at.
Q: How long will it take me to get quotation?
A: You will always receive any requested quote by the end of the next working day at the latest, but often quotes are emailed to you before you hang up the phone.
| Material: | POM–Dp,POM-Lf |
|---|---|
| Structure: | Top Chain |
| Surface Treatment: | Plastic |
| Chain Size: | 3.048m/Box |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Certificate: | SGS,FDA,CE,ISO9001 |
| Samples: |
US$ 70/Meter
1 Meter(Min.Order) | |
|---|
Can a conveyor chain be used in high-load applications?
Yes, a conveyor chain can be used in high-load applications. Conveyor chains are designed to withstand heavy loads and provide reliable and efficient material handling in various industries. Here’s a detailed explanation:
– Robust Construction:
A conveyor chain for high-load applications is typically constructed using durable materials such as alloy steel or stainless steel. These chains are designed to withstand the forces and stresses imposed by heavy loads without deformation or failure.
– High Load Capacity:
Conveyor chains for high-load applications are designed with larger and stronger components, including thicker plates, larger pins, and stronger attachments. These enhancements allow the chain to handle heavier loads and distribute the weight evenly across the chain’s links and rollers.
– Proper Selection:
When using a conveyor chain in high-load applications, it is crucial to select the appropriate chain type and size based on the specific load requirements. Factors such as the weight of the conveyed material, the conveyor speed, and the operating conditions should be considered during the selection process.
– Lubrication and Maintenance:
In high-load applications, proper lubrication and regular maintenance of the conveyor chain are essential. Adequate lubrication reduces friction and wear, ensuring smooth operation and extending the chain’s service life. Regular inspections and maintenance routines help identify any issues or wear that may affect the chain’s performance.
– Application-Specific Chains:
In some cases, specialized conveyor chains, such as forged link chains or roller chains, are used to handle extremely heavy loads. These chains offer enhanced strength and durability, making them suitable for demanding high-load applications.
Overall, a properly selected and maintained conveyor chain can reliably handle high-load applications, providing efficient and continuous material handling in industries such as mining, construction, automotive, and heavy manufacturing.
Can a conveyor chain be used for heavy-duty applications?
Yes, a conveyor chain can be used for heavy-duty applications. Conveyor chains are specifically designed to handle heavy loads and provide reliable transportation in industrial environments.
Here are some factors that make conveyor chains suitable for heavy-duty applications:
1. Robust construction: Conveyor chains are typically made from high-strength materials such as alloy steel, stainless steel, or hardened carbon steel. These materials offer excellent durability and can withstand the heavy loads and harsh operating conditions commonly found in heavy-duty applications.
2. High load-carrying capacity: Conveyor chains are designed to handle significant loads, including heavy products, bulk materials, or large components. The chains are engineered with appropriate pitch, link dimensions, and strength to ensure reliable transport of heavy items.
3. Fatigue resistance: Conveyor chains are built to withstand repetitive stress and fatigue caused by continuous operation under heavy loads. They undergo specific heat treatments and surface hardening processes to enhance their resistance to wear, fatigue, and deformation.
4. Customization options: Conveyor chains can be customized to meet the specific requirements of heavy-duty applications. This includes selecting the appropriate chain type, pitch, attachment design, and surface coating for improved performance and longevity.
5. Compatibility with heavy-duty equipment: Conveyor chains are designed to integrate seamlessly with heavy-duty conveyor systems, including large motors, drives, and supporting structures. This ensures proper power transmission and smooth operation even in demanding environments.
6. Safety features: Conveyor chains for heavy-duty applications often incorporate safety features such as overload protection, emergency stops, and monitoring systems to ensure the safety of operators and prevent damage to the equipment.
It’s important to consult with a qualified engineer or conveyor manufacturer to select the appropriate conveyor chain and system components for the specific heavy-duty application. They can provide guidance on chain selection, system design, and maintenance practices to ensure optimal performance and reliability.
What are the noise levels associated with conveyor chains?
The noise levels associated with conveyor chains can vary depending on several factors:
1. Chain Type: Different types of conveyor chains produce varying noise levels. For example, roller chains tend to generate more noise compared to silent chains or plastic modular chains.
2. Speed: The speed at which the conveyor chain operates can influence the noise level. Higher speeds generally result in increased noise due to the impact and friction between the chain and other components.
3. Chain Condition: The condition of the conveyor chain plays a role in noise generation. Worn-out or improperly maintained chains can produce more noise due to increased friction and vibration.
4. Surrounding Environment: The noise levels can also be affected by the environment in which the conveyor system operates. Factors such as the presence of other machinery, acoustics of the facility, and noise insulation measures can impact the overall noise level.
5. Design and Components: The design of the conveyor system and the choice of components can influence noise levels. Factors such as the use of noise-reducing materials, proper alignment of components, and vibration dampening measures can help reduce noise.
It is important to note that excessive noise levels in the workplace can have adverse effects on the well-being of employees and may require noise control measures to comply with occupational health and safety regulations. Implementing noise reduction strategies like using noise-dampening materials, incorporating proper lubrication, maintaining chain tension, and applying vibration isolation techniques can help minimize the noise associated with conveyor chains.
editor by CX 2023-09-06
China Best Sales CZPT HS-1873t-K1200 Side Flexing Plastic Chain for Conveyor System
Product Description
| Data(HS-1873T-K1200)Side Flexing Flexible Chains | |||||||||
| Belt Material | Width W | Working Load | Radius | Reverse Radius | Weight | ||||
| mm | inch | N(21°C) | lbs(21°C) | mm | inch | mm | inch | kg/m | |
| POM | 305 | 12.00 | 3400 | 765 | 610 | 24.0 | 305 | 24.0 | 3.00 |
Avantages of the CZPT products
1.CZPT modular conveyor belt has more than 10 times service life,long life time and reducing replacement cost than traditional conveyor belt.
2.CZPT modular conveyor belt is easy to assemble, allowing only the replacement of damaged parts, easy to replace, saving maintenance time and costs.
3.CZPT modular conveyor belt has strong wear resistance, high temperature resistance, cold resistance and oil resistance.
4.CZPT modular conveyor belt is easy to clean, farewell to the propagation of bacteria, especially suitable for application in food industry.
5.CZPT modular conveyor belt in food and non-food industry, it plays an important role in the character of durability,low maintenance cost and easy to clean.
6.CZPT has agents in many countries and can provide good after-sales service.
7.CZPT not only has a complete production line to meet different application needs, but also can provide comprehensive product knowledge and experience. After 20 years of innovative research and development, we can provide more than 5000 kinds of solutions to provide perfect support for you in the field of transportation.
Application
Beverages / Bottling Industry
-Deal with various bottle and package sizes to meet market demands.
-Prevent big and small from colliding on the same belt.
-Eco-friendly and sustainable
Cooperation Case
We Cooperated with DHL & Amazon to Help Them Solve Multi-scenario Application Parcel Sorting
Global cooperation broke through 50+ agent service providers
and signed strategic cooperation agreements with “Safari Belting Systems” in the United States
“HONG’S BELT Branches” in Europe, and “HONG’S BELT Branches” in India
Exhibitions around the world
Every year CZPT will go to all over the world to participate in exhibitions
We have served projects in more than 120 regions and countries with global delivery capabilities
Hong’s Belt team can provide customers with more than 5,000 solutions
Factory
HONG’S BELT
Xihu (West Lake) Dis. Xinhai (HangZhou) Technology Co., Ltd is a leading high-tech company providing intelligent conveyor solutions. We have a modern industrialized manufacturing area of 100,000 square CZPT for the production of modular plastic belts and conveying systems solutions.
Hong’sbelt Group currently has more than 1,000 employees, including more than 100 R&D teams, more than 500 production and functional departments, and about 300 sales and sales support departments. The sales points are distributed on all continents of the world.Realize Automatic and Intelligent.
We developed a fully integrated industrial chain with independent core technology, key components, leading products and conveyor systems solutions.
Certificate
We hold more than 400 national authorized patents and software certifications
Allseries of products have obtained the US “FDA” food grade certification And “EU” certification in Europe
Obtained “ISO9001-2008” quality management system certification
FAQ
Q: Are you a trading company or manufacturer?
A: We are a manufacturer of modular belt, chains belt and conveyor components, with head office in HangZhou, China, and 2 big factories located in HangZhou and HangZhou.
Q: Are HONGSBELT products in accordance with FDA regulations and EU Directives?
A: Our standard materials (PP, POM, PE, PA) comply with the FDA regulations and EU Directives. A letter of assurance can be made available on demand.
Q: Can we use HONGSBELT Modular Conveyor Belt in corrosive environment?
A: HONGSBELT belts can be used in medium to severe CZPT applications, however, special product recommendations and conveyor design guidelines must be followed. More information, pls contact our online Customer Service or email to HONGSBELT Team.
Q: What is the temperature range for the belt material?
A: HONGSBELT belts offers various materials suitable for operation in temperatures ranging from -60 °C to 260 °C. Specific material should be chosen based on your operating temperature.
Q: What is the real meaning of the belt strength?
A: The belt strength is the maximum tension (per foot or meter of width) the belt can continuously run at.
Q: How long will it take me to get quotation?
A: You will always receive any requested quote by the end of the next working day at the latest, but often quotes are emailed to you before you hang up the phone.
| Material: | POM–Dp,POM-Lf |
|---|---|
| Structure: | Top Chain |
| Surface Treatment: | Plastic |
| Chain Size: | 3.048m/Box |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Certificate: | SGS,FDA,CE,ISO9001 |
| Samples: |
US$ 70/Meter
1 Meter(Min.Order) | |
|---|
How does a conveyor chain impact energy efficiency in a system?
A conveyor chain plays a significant role in the energy efficiency of a conveyor system. Here are the ways in which it impacts energy efficiency:
1. Reduced Power Consumption:
– A well-designed conveyor chain with low friction characteristics can minimize power consumption. By reducing the frictional resistance between the chain and the conveyor components, less energy is required to move the chain and transport the materials along the conveyor system.
2. Efficient Power Transmission:
– The design and construction of a conveyor chain contribute to efficient power transmission. Chains with optimized pitch, roller diameter, and sprocket tooth profile ensure smooth and effective power transfer, minimizing energy losses during operation.
3. Proper Chain Tensioning:
– Maintaining proper chain tension is crucial for energy efficiency. An adequately tensioned chain ensures optimal contact between the chain and the sprockets, minimizing slippage and power loss. Regular inspections and adjustments of chain tension help maximize energy efficiency.
4. Alignment and Tracking:
– Proper alignment and tracking of the conveyor chain are essential for energy efficiency. Misaligned or poorly tracked chains can cause increased friction, leading to higher energy consumption. Regular monitoring and adjustment of the chain’s alignment ensure smooth and efficient operation.
5. Regular Maintenance:
– Performing routine maintenance on the conveyor chain, including lubrication, cleaning, and inspection, helps maintain optimal performance and energy efficiency. Adequate lubrication reduces friction and wear, minimizing power losses and extending the chain’s lifespan.
6. System Design Optimization:
– Considering energy efficiency during the design phase of a conveyor system can significantly impact its overall efficiency. Proper selection of conveyor chain components, such as low-friction materials and efficient drive systems, can help minimize energy consumption and improve the system’s energy efficiency.
By employing these practices and utilizing energy-efficient conveyor chain technologies, businesses can reduce energy costs, minimize environmental impact, and enhance the overall sustainability of their operations.
How does lubrication affect the performance of a conveyor chain?
Lubrication plays a crucial role in the performance and longevity of a conveyor chain. Proper lubrication helps to reduce friction, wear, and heat generation, ensuring smooth operation and minimizing the risk of premature failure. Here’s how lubrication affects the performance of a conveyor chain:
1. Friction Reduction: Lubrication forms a thin film between the chain components, reducing friction between metal surfaces. This reduces the energy required for operation, minimizes heat generation, and prevents excessive wear and tear.
2. Wear Prevention: Lubrication forms a protective layer on the chain components, preventing direct metal-to-metal contact. This helps to reduce wear and extend the service life of the chain.
3. Corrosion Protection: Lubricants often contain anti-corrosion additives that protect the chain from rust and oxidation. This is particularly important in environments with high humidity or exposure to corrosive substances.
4. Noise Reduction: Proper lubrication reduces the noise generated during chain operation by minimizing friction and metal-to-metal contact. This can contribute to a quieter and more comfortable working environment.
5. Temperature Control: Lubrication helps to dissipate heat generated during chain operation, preventing excessive temperature rise. This is crucial in high-speed or heavy-duty applications where heat can lead to accelerated wear and reduced chain performance.
6. Maintenance and Service Life: Regular lubrication and proper lubricant selection are essential for maintaining the chain’s performance and extending its service life. Adequate lubrication reduces the need for frequent maintenance, minimizes downtime, and lowers overall operating costs.
It’s important to follow the manufacturer’s recommendations for lubrication frequency and use the appropriate lubricant for the conveyor chain. Regular inspections and maintenance checks should also be conducted to ensure proper lubrication levels and address any issues promptly. Proper lubrication practices will enhance the performance, reliability, and durability of the conveyor chain system.
What are the environmental considerations when using a conveyor chain?
When using a conveyor chain, there are several environmental considerations to take into account:
1. Temperature and Humidity: Conveyor chains may be exposed to different temperature and humidity levels depending on the application and operating environment. Extreme temperatures or high humidity can affect the performance and lifespan of the chain. It is important to select a chain material and lubrication that can withstand the specific environmental conditions.
2. Contamination and Cleanliness: The presence of dust, dirt, debris, or other contaminants can impact the operation and efficiency of the conveyor chain. Regular cleaning and maintenance should be performed to prevent build-up and ensure smooth chain movement.
3. Chemical Exposure: Conveyor chains used in industries such as chemical processing or food production may come into contact with corrosive chemicals or cleaning agents. It is crucial to choose a chain material that is resistant to chemical corrosion and select appropriate lubricants compatible with the chemicals present in the environment.
4. Noise and Vibration: Conveyor systems can generate noise and vibration during operation, which may have environmental implications. Noise reduction measures, such as using noise-dampening materials or implementing vibration isolation techniques, can help minimize the impact on the surrounding environment and comply with noise regulations.
5. Energy Efficiency: Consideration should be given to energy consumption and efficiency when using a conveyor chain. Optimize the system design, minimize friction losses, and utilize energy-efficient components to reduce the environmental impact and operational costs.
6. Sustainability: Increasingly, sustainability is an important consideration in industrial operations. Choosing conveyor chains made from recyclable or renewable materials, implementing energy-saving measures, and practicing responsible waste management can contribute to a more environmentally friendly operation.
By taking these environmental considerations into account, industries can ensure the proper functioning of conveyor chains while minimizing environmental impact and complying with relevant regulations.
editor by CX 2023-08-02
China Good quality Flat Grid Plastic Chain Plate 5935modular Plastic Conveyor Belt wholesaler
Product Description
Flat grid plastic chain plate 5935modular plastic conveyor belt
Qunkun has several types of metal conveyor belts, they are Flat Conveyor Belt, ladder Conveyor, flat spiral conveyor belt, chain link conveyor belt, and conveyor belt accessory.
Metal conveyor belt is mainly made of carbon steel or stainless steel, the good strength to weight ratio prevents it from deforming under heavy loads, so it is very stable and durable.
|
Material |
Low carbon steel C1015, high carbon steel C-1045, C1050, stainless steel 304, 314, 316, 316L, copper steel, brass steel |
|
Surface treatment |
galvanized, 3% chromium plate, manganese plated |
|
Standard |
ISO 1977, BS EN 12882, BS EN 16974, ISO 284, BS EN ISO 340, JB/T 9155. |
FAQ
Q: Are you trading company or manufacturer?
A: We are direct factory who owns production lines and workers. Everything is flexible and there is no need to worry about extra charges by the middle man or trader.
Q: Which countries do you export to?
A: Our goods are mainly exported to Australia, Canada, UK, USA, Germany, Thailand, South Korea and so on.
Q: Do you provide samples? Is it free or extra?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your minimum order quantity?
A: Actually there is no MOQ for our products. But usually we recommend a quantity based on the price which is easy to accept.
Q: How about the delivery time?
A: It is based on the order,normally within 15-30 days after receiving your advance payment.
Different types of drive chains
There are many different types of drive chains. You should be able to differentiate between roller chains, forged rivetless chains, double chains, flat-top chains, and helical chains by the terms used. This article will provide information on the different types of chains. Then, you can choose the right 1 according to your needs. If you haven’t purchased a chain yet, read this article to get started. It will also provide information on the pros and cons of each type.
roller chain
There are several differences between drive chains and roller chains, but in essence, the 2 are functionally similar. The choice of which type to use depends largely on the type of environment it will be exposed to. While roller chains are suitable for clean indoor environments, they are not very forgiving when it comes to rubbing against the rails. Following are the main differences between a drive chain and a roller chain. Using the correct drive chain is essential for a smooth and efficient running machine.
Roller chain drive chains come in many different weights and tensile strengths. For light-duty applications, use a smaller pitch chain. For heavy-duty applications, use larger pitch chains. The design simplicity of these chains makes them ideal for a variety of applications. While they are great for a variety of applications, the durability of these chains makes them ideal for a variety of applications. Some of the main uses of roller chain drive chains are listed below.
When replacing the drive chain, be sure to follow the safety guidelines. The most important thing to remember is not to place the chain on a dirty floor as it may cause stretch or damage. After removing the chain from the sprocket, apply the measured load specified by ANSI to it. If the load exceeds this value, the chain may bend. A suitable load for measuring a drive chain should be at least 6 links.
While roller chains are usually made of carbon steel, some are made of stainless steel and are used in food processing machinery. In these environments, the chain may be made of stainless steel for lubrication. Brass and nylon are also sometimes used to meet these requirements. Regardless of the application, however, choosing the right drive chain is critical to the success of a roller chain machine. It is important to maintain the proper balance between the roller chain and the machine.
To properly use a roller chain, first determine the size of the sprocket used for the drive. The size of the chain should be smaller than the smallest sprocket to prevent tooth interference and provide adequate winding on the smaller sprocket. A good practice is to choose a drive chain with a center distance of 30 to 50 times the chain pitch. The longest possible center-to-center distance is approximately 80 times the chain pitch but is not recommended for high-speed applications.
Drop forged rivetless chain
Drop-forged rivetless drive chains are made of drop-forged steel components. Their proportions are suitable for strength and lightweight. Forged rivetless chains are generally divided into 3 types. Each of these types has its own set of important specifications. Key topics include minimum ultimate tensile strength, chain length tolerances, and link dimensions. Read on to learn more about each type and its uses.
One of the main features of forged rivetless chains is that, despite their relatively low price, they are designed to be very durable. The quality of a forged chain depends on the structure and design of the chain. The manufacturer of this type of drive chain is CZPT, which has a large stock of these chains. The chain is proof tested after assembly and comes with a two-year parts replacement warranty.
Forged rivetless chains are available in a variety of pitch sizes and strength grades. They are made of cast manganese or alloy steel and have an average strength of 24,000 to 300,000 pounds. These chains are suitable for automotive, conveyor, and material handling as well as meat packaging, sugar processing, and steel mill applications. They are also widely used in conveying systems. To ensure quality and performance, manufacturers offer a variety of forged chains.
CZPT offers forged CZPT drive chains for fatigue-free operation. The chain includes a solid one-piece forged drive pawl for optimum durability. Chains are available in Figure 8 and in D-shape styles. For more information, please contact CZPT directly. Custom Drop-Forged rivetless drive chains can be ordered. Manufacturers also offer custom chains for specific application needs.
double chain
Duplex drive chains have 2 sets of rollers instead of one, producing twice the power. Double chain roller chains have pins and roller bearings, while triple chain chains have an extra row of plates to accommodate the 3 sprockets. They are usually interchangeable with each other. They are available for US, UK, and ISO standards. They are made of carbon steel, stainless steel, and nickel or nickel-plated.
flat top chain
Flat-top drive chains are ideal for curved or straight tracks and come in many different types and thicknesses. These chains are highly resistant to wear and are usually made of steel, stainless steel, or plastic. CZPT manufactures special brands of flat-top chains with high wear resistance and excellent noise reduction. In addition to being versatile, flat-top chains can be used in a variety of industrial applications.
There are 2 main types of CZPT chains: solid top or raised rib. One piece is formed from a single unit link and the other has roller base links for added strength. The two-piece chain combines flat tabletop links and a roller bottom chain for added strength. These chains are available in widths up to 20 feet and are available in a variety of widths. These chains are available in stainless steel, cast iron, or plastic.
The hinge pin is another important part of the flat top chain system. Support chain plate to ensure smooth conveying. The hinges are available in single hinge pin and double hinge pin styles. Standard hinge pins are designed for straight, narrow-width chainplates; double hinge pins are designed for longer, heavier products. The hinge pins also come in many different materials, including aluminum and galvanized steel. This allows for customization based on machine design, operating conditions, and drive method.
Whether your flat-top chain conveyor system is large or small, a high-quality flat-top chain will get the job done. With their low maintenance and low maintenance design, these chains are easy to clean and maintain. They can accommodate workpiece pallets of various sizes, and their flexibility makes them ideal for many different applications. They can also be highly customized for various industries. So if you need an industry-specific conveyor, then a flat-top drive chain is the way to go.
China wholesaler Har5935 Flat Top Conveyor Plastic Chain Belt for Tire Manufacturer Wtih ISO Certificate wholesaler
Product Description
Har5935 Flat Top Conveyor Plastic Chain Belt for Tire Manufacturer
| Type | Har5935 series flush grid dynamic transition modular belt |
| Pitch | 19.05mm |
| Thickness | 8.7mm |
| Material | PP.PA.POM.PE. |
| Color | White, Gray, Nature, Dark-brown, Blue |
| Working Temperature | From -40 degree to 260 degree |
| Sprocket Dimensions | Sprocket Size:.12T.18T.24T.12T-2R.15T-2R.18T-2R.21T-2R.24T-2R. |
| Bore Size: square bore and round bore | |
| Application | Food Industry: Meat (beef & pork), Poultry, Seafood, Bakery, Snack Food (pretzels, potato chips, tortilla chips), Fruit & vegetables |
| Non-food Industry: Automotive, Tire manufacturing, Packaging, Printing/Paper, Postal, Corrugated cardboard, Can manufacturing, PET manufacturing and Textile | |
| Advantages | 1. Longer service life: More than 10 times’ longer life time compared with traditional conveyor belt, and maintenance free feature, bringing large wealth tu you; |
| 2. Food approved: Food approved materials available, can touch food directly, easy to clean; | |
| 3. Big load capability: the maximum load capacity can up to 1.2tons/square meter. | |
| 4.Perfect application in environment with temperature range from -40 to 260 celsius degree:Freezing and drying. |
Advantages of the CZPT products:
1.this products are convenient to assembly and maintain
2.All color could be available
3.this modular conveyor belt can bear High mechanical strength
4.this modular conveyor belt has Excellent product handling performance
5.these modular conveyor belts are wear resistance and Oil Resistant
6.we are a professional conveyor system manufacturer, our product line contains modular belt, slat top chain, conveyor spare parts, conveyor system.
7.we can provide good after-sale service.
8.every product can be customized
Application:
Bakery, Dairy, Fruit, and Vegetable
We have extensive experience in developing specialized solutions tailored to the needs of many different Bakery industry segments: bread and bun, fresh pastry (oven and fried pastry), pizza, pasta (fresh and dry), frozen bread, frozen pastry, cookies, and crackers, with our material handling equipment conveyor systems conveyor plastic modular belt conveyor you can get surprised!
Meat Poultry Seafood
With belts and accessories designed to meet the specific needs of fruit and vegetable processing and packaging applications, CZPT is committed to helping customers achieve their operational and business goals.
Hairise continues to develop new and better ways for customers to increase throughput efficiency, improve sanitation, and reduce the costs of belt ownership.
Material handling equipment conveyor systems conveyor plastic modular belt conveyor technology to meet the specific challenges of seafood processors.
Ready Meals
Ready meal customers who equip their lines with CZPT Industrial plastic slat table top food grade conveyor chain realize many critical benefits, including:
·Reduced sanitation costs and improved food safety
·Improved line efficiency and maintain product alignment
·Reduced unscheduled downtime and reduced labor needs
Mu Jia Automation Technology(ZheJiang ) Co, Ltd.
MuJia is an integrated company engaged in the R&D, manufacture and sale of slat top chain,modular belt,conveyor system and other related components almost 20 years. Insisting on the operation principle of “Quality Based and Service First”, our company has won a high reputation through many years of development. We also cooperate with some well-known domestic and overseas enterprises.
Our head office located in ZheJiang ,new factory located in ZheJiang province,covers an areas of 15,000 square meter,there are 3 main buildings:office building,conveyor assembly workshop and production workshop.More than 10 machines for producing,many hundreds of item models for meeting customer variety requirements.Our main products are modular belt,slat top chain,flexible chain,conveyor system,comb,rail,sprocket and other conveyor related components.They are widely used in food, soft drink, packaging & manufacturing, tobacco, medicine & chemical, electronics, automobiles and logistics industries.
Q1. Where is your factory located? How can I visit there?
A: All our clients, from home or abroad, are warmly welcomed to visit us. Before you visit our company, we can connect by phone! Our company is located in ZheJiang , China, near the ZheJiang Xihu (West Lake) Dis.ao International Airport. And our factory is in ZheJiang HangZhou, we will arrange cars to there.
Q2. I don’t know what belt I currently use. Can you help me identify my belt?
A: Our online belt identifier can help you narrow down the series and style of your current belt. If you need more specific information on plastic conveyor chain belt parts manufacturers, contact me freely for plastic chains/ belts/ PU/PVC/Rubber belts/ other components and conveyors.
Q3. What can you do If the products were broken?
(1) If goods were broken once you bought from me,I would replace them freely according to the proven photos.
(2) If the goods were broken when you used, we could provide 5 year quality guarantee for plastic conveyor chain belt parts manufacturers under common working environment.
Q4. Does CZPT provide PDF files of products?
A: Yes, in our download center you can find PDF files for a large number of our products.If you can not find what you are looking for, send me your request by email or contact me on Wechat or Whatsapp freely.
Advantages and Disadvantages of Drive Chains
Drive chains are widely used for sliding steel guides. While solution chains are often used, roller chains are more efficient in size and weight. Nevertheless, a drive chain is often the best choice for dirty jobs. The following are some of the benefits and disadvantages of drive chains. Learn more! Adapt your vehicle to your specific situation with drive chains. You’ll be glad you did! Read on to learn more! Continue reading for information on different types of drive chains.
Inverted tooth chain
An inverted tooth camshaft drive chain has teeth on its links and 2 pin rolling pivot joints that engage each other to transmit moderate to high-speed rotations. This type of drive chain is also known as a silent chain drive, which is particularly effective in reducing noise and vibration. The teeth on the links mesh perfectly with the teeth of the gear sprocket. The inverted tooth design also provides smooth communication of chain links with the teeth of the sprocket.
The design of the new model was particularly effective in quelling noise. The “Druid” spring forks enabled the chain to adjust with minimal motion of the axle. It was launched at the 1910 Olympia show and sold more than 500 units. The drive chain was also silent, which reduced the need for sound insulation and attenuation components, which in turn minimized weight. Hence, it became an ideal choice for wind turbines.
The main disadvantages of chain drive include its low speed and limited range. It is expensive to manufacture and requires precise mounting. Maintenance is essential, including lubrication and slack adjustment. Its velocity fluctuates as the chain is stretched. This causes the chain to fail at the worst possible time. The chain drive also has problems associated with slippage. In addition, it can be prone to excessive wear and tear. Fortunately, however, there are newer types of drive chains available, which are more durable and reliable.
Duplex chain
There are 3 types of duplex drive chains: SC, RP, and Ramsey. Each has their own unique advantages and features. The Rampower duplex series offers twice the power capacity of the standard SC duplex chain. They are often used in new applications. SC duplex chains are the most affordable and are used in less demanding applications. The SC duplex chain has a lower power capacity but lower weight. There is also no guarantee of performance.
Multi-strand roller chain
The Multiple-strand roller chain for drive chain market can be defined on the basis of the factors that drive growth in this industry. The factors that hamper market growth can be understood in order to come up with alternative bends for lucrative opportunities. This report aims to understand the current scenario and the impact of COVID-19 on the industry as a whole. We will also discuss the market drivers and restraints. We will discuss the various types of Multiple-strand roller chains for drive chain and their market sizes in the coming years.
The minimum tensile strength for a roller chain is 1 sixth or one-ninth the tensile strength of a conventional drive chain. These standards are established to prevent linkplate fatigue, which is the main cause of premature breakdown. A chain made of this material is considered a superior choice for high-performance applications involving a high load-bearing capacity. If you’re using a drive chain, make sure to choose a proper chain based on the type of application. A simple chain with a high load-bearing capacity is also ideal for simple applications.
While it is true that a high-10sion, high-speed drive requires a higher power rating than a low-speed chain, roller chains are primarily used in low to mid-speed applications. They are similar to bicycle chains but may have a master link. In motorcycles, chains are heavier and may require a chain tool to remove. These chains are often replaced with toothed belts or a combination of both.
Flat top chain
The flat top drive chain is a versatile conveyor belt that conveys medium and large workpiece pallets. Its arcing capacity makes it suitable for continuous drive combinations involving curve arcs. The flat top chain is also available with PA wear pads on the workpiece pallets. The flat top chain’s steel and plastic glide profiles allow surface loads of up to 1.5 kg/cm. HD profiles are compatible with the flat top chain.
The steel flat top chain is available in several types: 815, 820, and 881 series. These are heat-treated to have high strength and excellent wear resistance. They can also be used with various sprockets, including 820 sprockets. The high-quality steel chain can be used with many industrial applications. However, if you are looking for a durable chain for your industrial application, iwis hardened stainless steel flat top chains are an excellent choice.
TSplus flat top drive chain offers the most flexibility of any conveying media. The drive units can be linked end-to-end to form extended conveyor lines. Side-flexing flat top chains are available to create serpentine, in-line, and carousel conveyors. Drive units are available in standard and heavy-duty models. They are versatile enough to handle a variety of container sizes. If you need a more complex conveyor system, you can choose a heavy-duty drive chain.
Rexnord flat top chains come in 2 basic styles: MatTop chain and TableTop chain. The TableTop chain is molded in standard widths ranging from 3.25 inches to 12 inches. These are shipped in ten-foot sections, but you can also find 20-foot-wide mattop chains. You can even customize your MatTop chain to meet your exact needs. They are perfect for a variety of conveying applications, from general conveying to wash down applications.
Conveyor chain
Drive chains for conveyors come in a variety of styles. These chains can have varying degrees of pitch. Pitch is governed by wheel tooth strength, the overall chain rigidity, and the type of drive motor. A normal maximum pitch is determined by the width of the link plates and the angle between the mounting angles. You can increase the pitch of your chain by strengthening the bushes between the link plates. Make sure that the gap between the wheel teeth and the bushes is approximately one-4th inch.
Pitch and tension of the chain are important considerations when choosing a chain. The minimum pitch is determined by the thickness of the tooth on the wheel and the maximum pitch is determined by the rigidity of the link plates. However, this maximum pitch may be exceeded with bushes between the link plates or clearance with the wheel teeth. A good quality chain will have bearing surfaces lubricated to prevent excessive wear and rust. Medium-viscosity mineral oil is suitable for normal operating conditions. SAE 20W-50 is a good choice for this application. Self-lubricating chains are available from many chain manufacturers.
The chain is usually lubricated by dripping oil between the links. This type of lubrication requires regular inspection of the conveyor chain. The amount of oil should be enough to prevent reddish brown discoloration on the chain joints. A lubricating oil should be applied on a daily basis, according to the manufacturer’s specifications. In order to ensure a longer life for your drive chain, make sure that you lubricate it on a regular basis.
China OEM Customized POM Sushi Conveyor Belt Sushi Chain Plastic Chain near me supplier
Product Description
Customized pom sushi conveyor belt sushi chain plastic chain
POM (Full-name:; Polyformaldehyde);,; is a engineering plastics of non-side-chain,; high density,; high crystalline and linear polymer,; which is praised “Plastic Steel”,; and has comprehensive excellent performances,; such as:; wear-resistance,; high hardness,; anti-impregnant,; good rigidity (Tensile modulus of elasticity);,; chemical stability,; isolation resistance and dimensional stability.;
POM has widely applied in Automobile industries,; electronic and electric products,; commodity,; pipeline & fittings,; exact apparatus and so on,; which can be instead of the bronze,; Zinc,; tin and other metals.;
Except POM-H,; is often copolymerized with ethylene oxide together,; in order to avoid the melting of POM material in the high temperature.; POM-H has the better performances than POM-C in its high crystalline,; mechanical strength and rigidity.;
And POM-C has the better performances than POM-H in its low melting point,; temperature stability,; fluxion characteristic and machining capability.;
Further more,; POM-H+PTFE,; which is made from the Delrin POM Resin that maxed Teflon fiber symmetrically,; has the low co-efficient of frication,; good lubrication,; wear-resistance,; non-creepage resistance.;
Material parameter table:;
| Property | Item No.; | Unit | POM-C | POM-H | POM-H+PTFE | |
| Mechanical Properties | 1 | Density | g/cm3 | 1.;41 | 1.;43 | 1.;50 |
| 2 | Water absorption(23ºC in air); | % | 0.;20 | 0.;20 | 0.;17 | |
| 3 | Tensile strength | MPa | 68 | 78 | 55 | |
| 4 | Tensile strain at break | % | 35 | 35 | 10 | |
| 5 | Compressive stress(at 2%nominal strain); | MPa | 35 | 40 | 37 | |
| 6 | Charpy impact strength (unnotched); | KJ/m2 | ≥150 | ≥200 | ≥30 | |
| 7 | Charpy impact strength (notched); | KJ/m2 | 7 | 10 | 3 | |
| 8 | Tensile modulus of elasticity | MPa | 3100 | 3600 | 3200 | |
| 9 | Ball indentation hardness | N/mm2 | 140 | 160 | 140 | |
| 10 | Rockwell hardness | – | M84 | M88 | M84 | |
Our Service
1.; Rich industry experience since 1988.;
2.; Manufacture designing and processing service as per your demand,;professional ODM & OEM service
3.;Quality warrent,;if the pps tube can not work in 3 month,;you can return it to us
4.;Certification:;ISO9001,;SGS.;RoHS,;Testing Reports
Product technology
CNC machine,;Extrusion,;Injection,;ect.;
Processing Equipment
CNC machining center,;CNC lathes,;Milling,;Injection Molding Machine,;Extruder,;Moulding press
Packaging &Shipping
Packing in plastics bags,;wooden case,;pallet,;container,;ect.;
Certificate
Certification:;ISO,;SGS,;FDA,;RoHS,;Test report,;ect.;
Pin chain conveyor
The choice between roller chains and friction drives depends on the usage environment. Roller chains are more resistant to dirty environments and are more suitable for conveying bulk products. The pivot chain is designed to handle highly bulk products. Ideally, the center-to-center distance between the 2 axles should be 30 to 50 times the chain pitch. The size of the sprocket will depend on the usage environment, which will also determine the fatigue strength and resistance of the chain.
Roller chains are more resistant to dirty environments
There are some key differences between drive chains and roller chains. The most notable difference is in the materials. Drive chains are generally more durable than roller chains. However, both chains are prone to dirty environments. While solution chains are sometimes used for heavy-duty tasks, roller chains are often used in dirtier environments. In fact, drive chains are often used when the job is very dirty and the chain has to slide on the rails.
The new lubricant used on the roller chain attracts dirt and other debris to the surface of the chain and prevents lubricant from entering the load-carrying parts of the chain, such as hinge plates, bushings, and rollers. When dust is drawn into these components, lubricants, and dirt form an abrasive paste that accelerates wear.
Lube-free roller chains keep chains clean longer. This makes it easier to specify and install in areas with strict hygiene requirements. CZPT lube-free roller chains meet NSF-H1 lubrication standards. However, lubricated roller chains are still suitable for areas where food contact is unlikely.
Stainless steel roller chains are particularly resistant to acids, alkalis, and low-temperature environments. Since stainless steel is softer than carbon steel, lubricants are not as effective at preventing dirt from entering the chain. Stainless steel roller chains have a higher strength rating than standard chains, but are not as strong as chains made from carbon steel. If you are using a roller chain in a very dirty environment, you should use a stainless steel chain.
A stud chain is more efficient than a friction drive
The present invention relates to a light-duty double-ended chain that is more efficient than conventional chains. Stud chains are made by die-forging bar steel into roughly the-shaped links. This method avoids loss of shear strength due to bending and also minimizes the welded portion. The double-headed chain is light in weight and has strong resistance to fatigue damage.
This chain type has a stud-style design. Stud-shaped design provides greater tensile strength and prevents tangling. Each stud is formed by die forging and is usually shaped like an e or th. However, it is not necessary for each stud to have a uniform cross-sectional shape. Different cross-sectional shapes can be used depending on the application.
Stud chains are more efficient than friction drives because the studs in the chain are integrated. Stud links resist large breaks. Its applications are in conveyor chains and fisheries. Wear tested on boat chains made of SBC material. In the process, bolt chains were found to be more efficient than friction drives. Its applications are rapidly expanding.
Double-ended chains are more efficient for high-load applications. It features studs throughout its internal width to prevent kinking. Chains of this type are commonly used for heavy lifting machinery. Other types of chains are roller chains, power transmission chains, and bushing roller chains. These types of chains are also widely used in motorcycle, bicycle and transportation applications. In addition to being more efficient, stud chains also have fewer wear problems than friction drive chains.
A study on the difference between wear percentage and friction time showed that stud chains are more efficient than friction drives. The friction strips were measured at the beginning of the test. Take it off after 6 hours, 10080 times, and take pictures with the same diameter. As a boundary value, the diameter of the friction strip is smaller than that of a conventional chain. This shows that the present invention has better wear resistance than friction drives.
Shaft chains designed for conveying bulk products
Pivot chains are versatile conveyors used in many applications. Low back type, small backrest distance, rear opening design to prevent the product from sticking to the joints and causing stiffness. Stainless steel and carbon bushing pin chains do not have pre-rotating rollers. In contrast, bucket elevators do not use pivot chains.
CZPT pin chains provide unmatched performance in agricultural and industrial machinery. They are constructed from a single cast barrel and are connected by hardened steel pins. CZPT’s steel pivot chains are strong enough to withstand the corrosive environments of agricultural and industrial applications. The steel pins in the CZPT Pintle Chain are hardened and riveted to ensure long-term durability and optimum performance.
Lifeguard chains feature patented interlocking side links that reduce gaps between adjacent side panels. They can withstand a variety of applications and will never break under pressure. These chains are available in 1/2” and 1” pitch configurations. CZPT combines both types of pin chains to achieve the best of both worlds. CZPT features dual pin chains and pin joints to increase chain durability and reduce maintenance hassles.
CZPT’s engineering team can custom design pivot chains for your specific application. Designed for specific speed, friction, temperature and wear requirements, these chains are ideal for a variety of applications. Headquartered in Milwaukee, Wisconsin, the company operates on 2 strategic platforms: Food and Beverage and Industrial Applications. The products of these companies are used in food, energy and manufacturing.
China OEM CZPT White Color Conveyor Har2350vt Plastic Chain with Great quality
Product Description
Hairise White Color Conveyor Har2350vt Plastic Chain
| Company Type | Manufacturer | Open Area | 0% |
| Name | Har-2350VT Chain | Material | POM/PP |
| Type | Flexible Chain | Color | All color could be availble |
| Working loading | 2500N | Certification | ISO SGS FDA CE |
| Pitch width | 63/83/103MM | Work Temp | +1°c ~+98°c |
| weight | 2kg/M | Supply Ability | 60000 Pieces per Month |
Advantages of the CZPT modular belt conveyors:
1 this modular conveyor belt are convenient to assembly and maintain
2.All color could be available
2.this modular conveyor belt can bear High mechanical strength
3.this modular conveyor belt has Excellent product handling performance
4. these modular conveyor belts are wear resistance and Oil Resistant
5.we are a professional conveyor system manufacturer, our product line contains modular belt, slat top chain, conveyor spare parts, conveyor system.
6.we can provide good after-sale service.
7.every product can be customized
Application:
Bakery, Dairy, Fruit, and Vegetable
We have extensive experience in developing specialized solutions tailored to the needs of many different Bakery industry segments: bread and bun, fresh pastry (oven and fried pastry), pizza, pasta (fresh and dry), frozen bread, frozen pastry, cookies, and crackers, with our material handling equipment conveyor systems conveyor plastic modular belt conveyor you can get surprised!
Meat Poultry Seafood
With belts and accessories designed to meet the specific needs of fruit and vegetable processing and packaging applications, Hairise is committed to helping customers achieve their operational and business goals.
Hairise continues to develop new and better ways for customers to increase throughput efficiency, improve sanitation, and reduce the costs of belt ownership.
Material handling equipment conveyor systems conveyor plastic modular belt conveyor technology to meet the specific challenges of seafood processors.
Ready Meals
Ready meal customers who equip their lines with CZPT Industrial plastic slat table top food grade conveyor chain realize many critical benefits, including:
·Reduced sanitation costs and improved food safety
·Improved line efficiency and maintain product alignment
·Reduced unscheduled downtime and reduced labor needs
Mu Jia Automation Technology(ZheJiang ) Co, Ltd.
MuJia is an integrated company engaged in the R&D, manufacture and sale of slat top chain,modular belt,conveyor system and other related components almost 20 years. Insisting on the operation principle of “Quality Based and Service First”, our company has won a high reputation through many years of development. We also cooperate with some well-known domestic and overseas enterprises.
Our head office located in ZheJiang ,new factory located in ZheJiang province,covers an areas of 15,000 square meter,there are 3 main buildings:office building,conveyor assembly workshop and production workshop.More than 10 machines for producing,many hundreds of item models for meeting customer variety requirements.Our main products are modular belt,slat top chain,flexible chain,conveyor system,comb,rail,sprocket and other conveyor related components.They are widely used in food, soft drink, packaging & manufacturing, tobacco, medicine & chemical, electronics, automobiles and logistics industries.
Q1. Where is your factory located? How can I visit there?
A: All our clients, from home or abroad, are warmly welcomed to visit us. Before you visit our company, we can connect by phone! Our company is located in ZheJiang , China, near the ZheJiang Xihu (West Lake) Dis.ao International Airport. And our factory is in ZheJiang HangZhou, we will arrange cars to there.
Q2. I don’t know what belt I currently use. Can you help me identify my belt?
A: Our online belt identifier can help you narrow down the series and style of your current belt. If you need more specific information on plastic conveyor chain belt parts manufacturers, contact me freely for plastic chains/ belts/ PU/PVC/Rubber belts/ other components and conveyors.
Q3. What can you do If the products were broken?
(1) If goods were broken once you bought from me,I would replace them freely according to the proven photos.
(2) If the goods were broken when you used, we could provide 5 year quality guarantee for plastic conveyor chain belt parts manufacturers under common working environment.
Q4. Does CZPT provide PDF files of products?
A: Yes, in our download center you can find PDF files for a large number of our products.If you can not find what you are looking for, send me your request by email or contact me on Wechat or Whatsapp freely.
Advantages and disadvantages of roller chains
If you need to lift heavy objects, you should know how to use a roller chain. Its simple design and simplicity make it ideal for a wide range of applications. This article will discuss the advantages and different types of applications of roller chains. After reading this article, you will be able to choose the type of roller chain that best suits your specific needs. In the next section, we’ll discuss how to deal with it.
Put on
How to measure the wear of a roller chain? There are several methods available, but the most accurate is to use a wear gauge kit. The CZPT Chain Wear Indicator Kit measures chain elongation. Compliant with ANSI and British Standards, this tool is critical to the industry chain and can help you determine when replacement is required. Improper chain maintenance can cause equipment to slip or perform poorly, resulting in unnecessary downtime.
In addition to measuring the elongation of the roller chain, it is also possible to measure the pitch of the rollers. This measurement represents the ANSI #80 standard for roller chains. Vernier calipers can also be used to measure the pitch of chains. This tool is very useful and also acts as a bottle opener. You can even use it as a wear gauge. This way, you can determine if the roller chain needs to be replaced.
The wear resistance of a roller chain can extend its life by 10% or more. However, proper lubrication and general maintenance are essential to ensure the longest lifespan of your chain. The manufacturing process of a roller chain assembly also plays a crucial role in determining its service life. For longer life, you might consider purchasing a heavy-duty series roller chain with thicker side plates and longer pins. If you need greater working load capacity, you can also consider heavy-duty chains.
High-quality components are critical to the longevity of the roller chain. High-quality roller chain components require precise heat treatment processes. The use of proprietary steel allows the company to manufacture more durable drums. The pins are manufactured to tight tolerances and then undergo a centerless grinding process. This process removes any surface defects, resulting in a mirror finish on the pins. The uniformity of this surface finish also ensures that the load is evenly distributed on the pins, extending the life of the chain.
Material
Among the materials used in roller chains, carbon steel and alloy steel are the most common. However, stainless steel is used in food processing equipment and applications that require lubrication. Other materials used for roller chains include nylon and brass. For more information, see the USACE Material Specification Sheet for more information. You can also find information about the performance of a roller chain by its design. But before choosing 1 of these materials, consider its pros and cons.
Stainless steel is an excellent choice for roller chains. It is corrosion-resistant and can operate in extreme temperatures without cracking. Stainless steel is a non-magnetic material that can operate in a temperature range of -200 degrees to +700 degrees Fahrenheit. In addition to its corrosion-resistant properties, stainless steel can withstand a variety of environments and can be used in heavy-duty applications. The MEGA series is the strongest stainless steel roller chain in the world.
Application
As the name suggests, a roller chain has 5 basic components: pins, bushings, rollers, and pin chainplates. These components are precision engineered to ensure optimum performance and durability. Typical applications include drives and conveyor belts. The various components of the roller chain can be customized to specific needs. Read on to learn more about how these parts work together. This article presents the advantages and disadvantages of different types of roller chains and discusses their applications.
A roller chain is a form of chain drive consisting of short cylindrical rollers connected together by side links and gears called sprockets. While these devices are simple, they have some limitations. In most cases, sprockets must be designed with a maximum tensile load on 1 tooth to prevent premature chain failure. Therefore, these chains are less efficient than belt drives with higher inertia.
Roller chains are usually made of carbon or alloy steel, although stainless steel is often used where food processing machinery and lubrication are problematic. Sometimes, nylon and brass are used. The maximum running speed of the roller chain is important for some applications, but it also provides economic benefits for users and manufacturers. The maximum running speed of a roller chain is usually governed by a wear limit, which can vary by application.
The global roller chain market is expected to grow at a CAGR of over 5.4% over the next 6 years. The research report covers the competitive landscape and key factors influencing the market. The report also analyzes the growth potential, product utilization, and pricing models of key vendors. It also covers the SWOT analysis of the key players in the industry. The study provides a comprehensive market analysis of all these factors and more. It also highlights key players and their strategies and identifies the fastest growing regions for their products and services.
Maintain
Because rollers are exposed to a variety of environments, including snow, rain, and muddy roads, regular maintenance is required to prevent damage. Because they must encounter these elements frequently, frequent inspections are important to prevent rust and other damage. Also, avoid pouring acidic or alkaline cleaning products on the roller chain. Instead, use hot water with hand sanitizer or a disposable toothbrush to clean the rollers. Washing the chain directly with water has little effect.
For small rollers, the workload during the break-in period should not be too large, otherwise, it will cause overheating. The small drum should also be inspected frequently for any unusual appearance, which may indicate that the system is not functioning properly. In this case, the operation must be suspended. Failure to do so could result in serious injury or a facility fire. Additionally, a properly lubricated roller chain is essential to ensure long-term performance.
The surface of the roller is often rusted and scratched. Over time, these little scars can spread to the drive, damaging it. Also, the chain may not be properly spaced and timed. Therefore, it is very important to check regularly to ensure that the chain is in top condition. When the chain wears to 3% or more, the entire roller chain needs to be replaced. Failure to do so may damage the drive, the roller sprocket, or the entire chain.
Given the chain’s processing environment, lubrication is critical to its performance. If the chain is lubricated, it must be re-lubricated frequently. However, lubricated roller chains are susceptible to contamination, especially in the biomass industry. In these environments, airborne organic particles and debris from the biomass industry can contaminate lubricated roller chains. This is why maintenance is important for lubricating roller chains.
Preloading
The benefits of preloading roller chains are well documented. In general, preloading eliminates the initial elongation of the roller chain, increasing its service life. Preloading is an effective way to achieve this, and a preloading chart can help illustrate the benefits of this process. Chains with little or no preload will stretch significantly during drive start, while chains will stretch rapidly as the surface hardness of the wear parts increases. Additionally, a properly preloaded chain has little or no elongation during the initial start-up of the drive, extending wear life.
Premium manufacturers apply the preload concept during their production phase, aligning all major components at the same time. This approach helps eliminate elongation issues that lead to rapid degradation of the roller chain. If this is not checked, the chain drive will stretch immediately over time. To avoid these problems, it is important to purchase a high-quality preloaded roller chain from a reputable source.
The heat treatment process is an effective way to prevent excessive wear of the roller chain. Heat treatment is a complex process that takes place in a factory during manufacturing. This process helps the rollers maintain high hardness and depth, preventing breakage. When buying a roller chain, make sure that the chain is heat treated and that the chain is manufactured to a high degree of precision. It also ensures that the product can be used for a long time.
In addition to performance benefits, preloading can also reduce initial elongation. A preloaded roller chain will exhibit near linear elongation, whereas a non-preloaded chain will experience rapid elongation. Therefore, they will reach the recommended 3% elongation earlier. Make sure the chain is properly lubricated. Also, consider how the chain is arranged. This is critical for optimal longevity.