Product Description
| Model NO. | 06C/08A/10A/12A/16A/20A/24A/28A/32A/40A/06B/08B/10B/12B/16B/20B/24B/28B/32B/40B-1/2/3 Heavy duty |
| Chain Model | Roller Chains |
| Structure (for Chain) | Roller Chain |
| Specification | GB/T, DIN, ANSI, ISO, BS, JIS. |
| Origin | HangZhou, ZheJiang |
| Color | Solid Color |
| Chain Color | Customized |
Our company
Wolff Chain Co. is 1 of the professional chain manufacturers in China. We focus on reseaching, manufacturing and trading of the chain drive with famous brands — “DOVON” and “DECHO”. We supply OEM services for many famous enterprises such as SUZUKI, XIHU (WEST LAKE) DIS., FAW, AGCO, JUMING as well.
Wolff mainly producing the Transmission chains,Conveyor chains,Dragging Chains,Silent chains,Leaf chains,Roller chains,Special chain and many other series of chain products. Our technicians a have improved the chains quality to the world-level. High quality material selection, powerful and precise heat-treatment technology and excellent assembly methods ensure Wolff chains meet the tough and strict requirements for machines and vehicles.
All of our products completely conform to the international standard such as ISO\DIN\ANSI\BS\JIS, etc. Wolff has been successfully certified by ISO9001 Quality Management System,SGS inspection and BV inspection. Wolff chains can be widely applied to many industries including automobile, motorcycle, forklift, wood processing machine, constructure machine, packing machine, food machine,tobacco machine and agricultural equipments. Wolff chains are popular in America,South America,Europe,Middle East, South East Asia and Africa markets.
Our workshop
Our certification
Welcome to our exhibition
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.
Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and
the courier cost.We welcome sample order.
Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from.
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment |
| Surface Treatment: | Oil Blooming |
| Structure: | Roller Chain |
| Material: | Carbon Steel |
| Type: | Short Pitch Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the benefits of using an overhead conveyor chain system?
Using an overhead conveyor chain system offers several benefits in various industrial applications. Here are some key advantages:
1. Space Optimization:
– Overhead conveyor chain systems utilize the vertical space, allowing efficient utilization of floor space. This is especially beneficial in facilities with limited floor area, as it enables efficient material handling and production flow without obstructing the work area.
2. Flexibility and Versatility:
– Overhead conveyor chains offer flexibility in routing and can be customized to fit the specific layout requirements of the facility. They can traverse different areas, including assembly lines, paint booths, storage areas, and more. The versatility of overhead systems allows for efficient and adaptable material movement.
3. Improved Safety:
– Overhead conveyor chains minimize ground-level obstructions, reducing the risk of tripping hazards and accidents. Operators and workers can safely navigate the work area without interference from the conveyor system.
4. Product Protection:
– Overhead conveyor chains provide better protection for the products being transported. By keeping the products elevated and away from potential hazards on the floor, such as dust, debris, or spills, the risk of product damage or contamination is reduced.
5. Increased Efficiency:
– Overhead conveyor systems can enhance production efficiency by facilitating continuous material flow and reducing manual handling. They enable automated loading and unloading of materials, leading to faster processing times and improved overall productivity.
6. Easy Maintenance:
– Overhead conveyor chains are typically designed for easy maintenance. Components such as chains, trolleys, and drives can be accessed and serviced conveniently, minimizing downtime and maintenance costs.
7. Customization and Integration:
– Overhead conveyor chains can be tailored to meet specific application requirements, including load capacity, speed, and control systems. They can also be integrated with other automated systems, such as robotic workstations or sorting mechanisms, to further optimize the material handling process.
Overall, using an overhead conveyor chain system provides efficient material handling, maximizes space utilization, enhances safety, and improves productivity in industrial environments.
Can a conveyor chain be used for heavy-duty applications?
Yes, a conveyor chain can be used for heavy-duty applications. Conveyor chains are specifically designed to handle heavy loads and provide reliable transportation in industrial environments.
Here are some factors that make conveyor chains suitable for heavy-duty applications:
1. Robust construction: Conveyor chains are typically made from high-strength materials such as alloy steel, stainless steel, or hardened carbon steel. These materials offer excellent durability and can withstand the heavy loads and harsh operating conditions commonly found in heavy-duty applications.
2. High load-carrying capacity: Conveyor chains are designed to handle significant loads, including heavy products, bulk materials, or large components. The chains are engineered with appropriate pitch, link dimensions, and strength to ensure reliable transport of heavy items.
3. Fatigue resistance: Conveyor chains are built to withstand repetitive stress and fatigue caused by continuous operation under heavy loads. They undergo specific heat treatments and surface hardening processes to enhance their resistance to wear, fatigue, and deformation.
4. Customization options: Conveyor chains can be customized to meet the specific requirements of heavy-duty applications. This includes selecting the appropriate chain type, pitch, attachment design, and surface coating for improved performance and longevity.
5. Compatibility with heavy-duty equipment: Conveyor chains are designed to integrate seamlessly with heavy-duty conveyor systems, including large motors, drives, and supporting structures. This ensures proper power transmission and smooth operation even in demanding environments.
6. Safety features: Conveyor chains for heavy-duty applications often incorporate safety features such as overload protection, emergency stops, and monitoring systems to ensure the safety of operators and prevent damage to the equipment.
It’s important to consult with a qualified engineer or conveyor manufacturer to select the appropriate conveyor chain and system components for the specific heavy-duty application. They can provide guidance on chain selection, system design, and maintenance practices to ensure optimal performance and reliability.
What are the main components of a conveyor chain?
The main components of a conveyor chain include:
- Chain Links: Chain links are the individual components that make up the conveyor chain. They are typically made of metal and are connected to form a continuous loop. The design and configuration of the chain links can vary depending on the specific application and load requirements.
- Pins: Pins are the cylindrical components that hold the chain links together. They are inserted through the end of each chain link to create a solid connection. Pins are usually made of hardened steel to withstand the forces and friction within the conveyor system.
- Sprockets: Sprockets are toothed wheels that engage with the chain links and provide the driving force to move the conveyor chain. They are typically made of durable materials such as steel or plastic and are designed to match the pitch and profile of the conveyor chain. Sprockets come in various sizes and configurations depending on the desired speed and load capacity of the conveyor system.
- Guide Rails: Guide rails are stationary components installed along the conveyor path to guide and support the movement of the conveyor chain. They help maintain proper alignment and prevent the chain from derailing or deviating from its intended path.
- Tensioners: Tensioners are devices used to maintain the proper tension in the conveyor chain. They ensure that the chain remains taut and engaged with the sprockets, preventing slack or excessive sagging. Tensioners can be adjusted to accommodate variations in chain length and to compensate for wear over time.
- Attachments and Accessories: Depending on the specific application, conveyor chains may include various attachments and accessories. These can include cleats, flights, buckets, or other devices that aid in the movement and handling of specific types of materials. These attachments are typically secured to the chain links at specific intervals or locations.
The combination of these components creates a robust and reliable conveyor chain system capable of efficiently transporting materials in a wide range of industrial applications.
editor by CX 2023-10-17
China Standard High Quality & Made to Order Stainless Steel Table Top Conveyor Chain (TS635)
Product Description
High Quality & Made to Order Stainless Steel Table Top Conveyor Chain (TS635)
Product Description
1. Material: Stainless steel chain / Alloy Carbon Steel
2. Surface Treatment: Zinc-Plated / Nickel-Plated / Dacromet-Plated
3. Short pitch stainless steel conveyor chain with attachments.
4. Double pitch stainless steel conveyor chain.
5. Double pitch hollow pin chain.
Note: If you have drawing or samples, we can do the special conveyor chains.
| Product name | Table Top Conveyor Chain (TS635) |
| Materials Available | 1. Stainless Steel: SS304, SS316, etc |
| 2. Alloy Steel: 45Mn, 42CrMo, etc | |
| 3. OEM according to your request | |
| Surface Treatment | Shot peening, Polishing, Oxygenation, Blackening, Zinc-plated, Nickel-plated, Anodized, etc. |
| Characteristic | Fire Resistant, Oil Resistant, Heat Resistant |
| Application | Mainly used in products transmission |
| Design criterion | ISO DIN ANSI & Customer’s Drawing |
| Size | Customer’s Drawing & ISO standard |
| Package | Wooden Case / Container and pallet, or made-to-order |
| Certificate | ISO9001: 2008 |
| Advantage | First quality, Best service, Competitive price, Fast delivery |
| Delivery Time | 20 days for samples. 45 days for official order. |
View more products,please click here…
Company Profile
| Material: | Stainless Steel |
|---|---|
| Structure: | Conveyor Chain |
| Surface Treatment: | Oil Blooming |
| Chain Size: | Ts635 |
| Feature: | Heat Resistant |
| Sample: | for Free |
| Samples: |
US$ 0/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can a conveyor chain be used in automotive assembly lines?
Yes, a conveyor chain can be effectively used in automotive assembly lines. Here are the reasons why:
1. Efficient Material Handling:
– Conveyor chains provide a reliable and efficient means of transporting automotive components and parts along the assembly line. They can handle heavy loads and withstand the demanding requirements of automotive manufacturing.
2. Versatility:
– Conveyor chains offer versatility in terms of design and configuration. They can be customized to accommodate various assembly processes, such as body welding, painting, assembly, and final inspection.
3. Precise Positioning:
– Conveyor chains allow precise positioning and synchronization of automotive components, ensuring accurate assembly and alignment during the production process. This helps maintain consistent quality and reduces errors.
4. Automation Integration:
– Conveyor chains can be easily integrated with automation systems in automotive assembly lines. They can work in conjunction with robotic arms, vision systems, and other automated equipment to optimize the production process and improve efficiency.
5. Assembly Line Flexibility:
– Conveyor chains provide flexibility in terms of line configuration and layout. They can be designed to accommodate different assembly line layouts, including straight sections, curves, inclines, and declines, to meet the specific requirements of automotive assembly processes.
6. Space Optimization:
– Conveyor chains help optimize space utilization in automotive assembly plants. They can be designed to navigate around existing equipment and infrastructure, making efficient use of available floor space.
7. Safety:
– Conveyor chains are designed with safety features to protect operators and prevent accidents. Emergency stop controls, guarding, and interlocking mechanisms ensure the safe operation of the assembly line.
8. Increased Production Speed:
– By using conveyor chains, automotive assembly lines can achieve higher production speeds, allowing for faster manufacturing cycles and increased output.
Overall, conveyor chains play a crucial role in enhancing the efficiency, productivity, and safety of automotive assembly lines, contributing to the smooth and streamlined production of vehicles.
How does a conveyor chain impact material flow in a production line?
A conveyor chain plays a crucial role in facilitating the smooth and efficient flow of materials in a production line. Here are the key ways in which a conveyor chain impacts material flow:
1. Continuous Movement: A conveyor chain enables continuous movement of materials along the production line. By securely holding and transporting the materials, the chain ensures a consistent flow without interruptions or delays.
2. Speed Control: The speed at which the conveyor chain moves can be adjusted to match the desired production rate. This allows for precise control over the material flow, ensuring that it aligns with the downstream processes and avoids bottlenecks or overloading.
3. Orientation and Positioning: Conveyor chains can be designed with specific attachments or fixtures to orient and position materials in a desired manner. This ensures that the materials are presented correctly for processing, assembly, or packaging, optimizing the overall production flow.
4. Sorting and Diverging: In certain applications, conveyor chains can be equipped with mechanisms for sorting or diverging materials based on predetermined criteria. This allows for efficient routing of different products or components to their respective destinations, streamlining the material flow.
5. Accumulation and Buffering: Conveyor chains can incorporate accumulation zones or buffering areas where materials can temporarily pause or accumulate. This feature is useful when downstream processes experience temporary disruptions or when there is a need to balance the flow between different production stages.
6. Integration with Equipment: Conveyor chains can be integrated with other equipment or machines in the production line, such as robotic arms, automated packaging systems, or inspection stations. This seamless integration enables synchronized material handling, optimizing the flow and efficiency of the entire production process.
7. Customization for Specific Needs: Conveyor chains can be customized to meet specific material handling requirements. This includes considerations such as chain width, length, height adjustments, inclines or declines, and specialized attachments or guides. Such customization ensures that the material flow is tailored to the unique needs of the production line.
By providing a reliable and controlled method of transporting materials, a conveyor chain significantly influences the material flow in a production line. It enhances productivity, reduces manual handling, minimizes the risk of errors or damage, and ultimately contributes to the overall efficiency and success of the manufacturing process.
What are the different types of conveyor chains?
There are several types of conveyor chains available, each designed to meet specific application requirements. Here are some common types of conveyor chains:
- Roller chains: Roller chains are the most commonly used type of conveyor chain. They consist of a series of cylindrical rollers connected by side plates. Roller chains provide smooth and efficient movement and are suitable for medium to heavy-duty applications.
- Double pitch chains: Double pitch chains have larger pitch (distance between the centers of adjacent pins) compared to standard roller chains. They are often used in applications that require slower speeds and lighter loads.
- Hollow pin chains: Hollow pin chains have hollow pins that allow for easy attachment of various accessories or attachments. They are commonly used in conveying applications that require customization or where attachments need to be mounted.
- Apron or slat chains: Apron or slat chains consist of plates or slats that are connected by hinges. They are used in heavy-duty applications where the chain needs to support and carry large loads or withstand harsh environments.
- Plastic chains: Plastic chains are made of durable and lightweight materials such as acetal or polyethylene. They offer benefits such as corrosion resistance, low noise levels, and the ability to work in wet or washdown environments. Plastic chains are commonly used in food processing, packaging, and pharmaceutical industries.
These are just a few examples of conveyor chain types, and there are many other variations available depending on specific application requirements. The selection of the appropriate conveyor chain type depends on factors such as load capacity, speed, environment, and desired functionality.
editor by CX 2023-08-14
China Standard Stainless Steel Chain Plate Clearing Belt Conveyor Conveying CZPT Can Food Conveyor Spiral Straight Flat Top Chain Conveyor with high quality
Product Description
Features:
1. Conveyor is used to lift various materials.
2. Chain plate type: suitable for conveying large particles of all kinds materials.
Belt type: suitable for conveying solid particles or powders and various free-flowing material.
3. Maximum conveying capacity: Customized
4. Conveying height: Customized.
5. Can be customized
| Model NO.: | HC5713009 | Condition: | New Product Range | ||
| Product Name: | Chain Conveyor | Voltage: | AC 220V / AC 380V;50HZ/60HZ | ||
| Material: | 304 Stainless Steel | Power: | Customized | ||
| Type & Driven Type: | Conveying System (Multi-Function Packaging Machine) / Electric Motor | Capacity: | Customized | ||
| Application: | Transportation System / Convying Equipment(Flour, All, Beans, Wheat, Starch, Rice flour) | Conveying Distance: | Customized | ||
| Keyword: | Conveyor | Product Dimension(L*W*H): | Customized | ||
| Speed: | Adjustable or Fixed | Packaging Details | Standard packing for export. First in polybag, then in wooden case | ||
| Body Color: | Multiple Color Available | After – Sales Service: | 24-Hour Online After-Sales Service | ||
| Loading Weight: | 500kg | Delivery time: | 15-20days | ||
| Warranty: | 1 Year | Production Capacity: | 400pcs/Year | ||
| Brand Name: | Hongcheng | Plac of Origin: | China(Mainland) | ||
Quick Details:
Applicable Industries:Farms, Food Shop, Printing Shops, Construction works , Energy & Mining,
Food & Beverage Shops
After Warranty Service:Online support
Local Service Location:None
Showroom Location:None
Condition:New
Material:stainless steel
Material Feature:Oil Resistant / heat Resistant / fire Resistant
Structure:Conveyor System
Place of Origin:HangZhou ZheJiang , China
Brand Name: CZPT Machine
Voltage:220V – 380 / 50Hz
Conveying Distance:Customized
Certification:TUV
Warranty:1 years
After-sales Service Provided:Online support
Machinery Test Report:Provided
Video outgoing-inspection:Provided
Marketing Type:Ordinary Product
Warranty of core components:1 Year
Core Components:PLC
Weight (KG):100 kg – 1200kg
Product Keywords:Food Conveyor / Elevator
A.Material:
We took the better materials from the market into our production to improve our quality which for your escort along the way.
B.Good Workmanship:
We have standardized production processing, strict supervision mechanism and constantly updated the product technology.
C.Quality Guarantee:
Before leaving the factory, our products are strictly tested by our professional technical team to insure the quality of each product is the best .
D. After-sales:
We provide 24 Hour Onlie After-Sales Service.
FAQ:
Question 1:
What are your advantages compared with your competitors?
Answer:
With rich industry experience and strict Product Quality Control systems, we provide:
1). Stable and reliable product at reasonable price
2). Good customer service: Fast response to any inquiry or question
3). On-time delivery.
Question 2: Are you manufacturer?
Answer: Yes, we are manufacturer with more than 10 years’ experience.
Question 3: What are your Price Terms?
Answer: Price can be based on FOB, T/T,L/C , etc.
Question 4: What’s your Minimum Order Quantity?
Answer: Any order quantity is warmly welcomed.
Question 5: Do you have English Manual for each machinery?
Answer: Yes. The instruction manual,the test report and other Data Sheets related shall be provided by us.
Question 6: Can I print my Logo on the machine?
Answer: Yes, sure.
Question 7: Can you customize the machine for me ?
Answer: Yes, we can customize according to customer’s requirements.
Question 8: What shall we do ifbreakdown occurs?
Answer: Please informed us once the breakdown occurs. During warranty period, if breakdown occurs, we shall respond in time after receiving the notification of the buyer. We must provide correct installation guidance drawings and technical drawings or provide problem solving videos to customers in the shortest time
Advantages and disadvantages of roller chains
If you need to lift heavy objects, you should know how to use a roller chain. Its simple design and simplicity make it ideal for a wide range of applications. This article will discuss the advantages and different types of applications of roller chains. After reading this article, you will be able to choose the type of roller chain that best suits your specific needs. In the next section, we’ll discuss how to deal with it.
Put on
How to measure the wear of a roller chain? There are several methods available, but the most accurate is to use a wear gauge kit. The CZPT Chain Wear Indicator Kit measures chain elongation. Compliant with ANSI and British Standards, this tool is critical to the industry chain and can help you determine when replacement is required. Improper chain maintenance can cause equipment to slip or perform poorly, resulting in unnecessary downtime.
In addition to measuring the elongation of the roller chain, it is also possible to measure the pitch of the rollers. This measurement represents the ANSI #80 standard for roller chains. Vernier calipers can also be used to measure the pitch of chains. This tool is very useful and also acts as a bottle opener. You can even use it as a wear gauge. This way, you can determine if the roller chain needs to be replaced.
The wear resistance of a roller chain can extend its life by 10% or more. However, proper lubrication and general maintenance are essential to ensure the longest lifespan of your chain. The manufacturing process of a roller chain assembly also plays a crucial role in determining its service life. For longer life, you might consider purchasing a heavy-duty series roller chain with thicker side plates and longer pins. If you need greater working load capacity, you can also consider heavy-duty chains.
High-quality components are critical to the longevity of the roller chain. High-quality roller chain components require precise heat treatment processes. The use of proprietary steel allows the company to manufacture more durable drums. The pins are manufactured to tight tolerances and then undergo a centerless grinding process. This process removes any surface defects, resulting in a mirror finish on the pins. The uniformity of this surface finish also ensures that the load is evenly distributed on the pins, extending the life of the chain.
Material
Among the materials used in roller chains, carbon steel and alloy steel are the most common. However, stainless steel is used in food processing equipment and applications that require lubrication. Other materials used for roller chains include nylon and brass. For more information, see the USACE Material Specification Sheet for more information. You can also find information about the performance of a roller chain by its design. But before choosing 1 of these materials, consider its pros and cons.
Stainless steel is an excellent choice for roller chains. It is corrosion-resistant and can operate in extreme temperatures without cracking. Stainless steel is a non-magnetic material that can operate in a temperature range of -200 degrees to +700 degrees Fahrenheit. In addition to its corrosion-resistant properties, stainless steel can withstand a variety of environments and can be used in heavy-duty applications. The MEGA series is the strongest stainless steel roller chain in the world.
Application
As the name suggests, a roller chain has 5 basic components: pins, bushings, rollers, and pin chainplates. These components are precision engineered to ensure optimum performance and durability. Typical applications include drives and conveyor belts. The various components of the roller chain can be customized to specific needs. Read on to learn more about how these parts work together. This article presents the advantages and disadvantages of different types of roller chains and discusses their applications.
A roller chain is a form of chain drive consisting of short cylindrical rollers connected together by side links and gears called sprockets. While these devices are simple, they have some limitations. In most cases, sprockets must be designed with a maximum tensile load on 1 tooth to prevent premature chain failure. Therefore, these chains are less efficient than belt drives with higher inertia.
Roller chains are usually made of carbon or alloy steel, although stainless steel is often used where food processing machinery and lubrication are problematic. Sometimes, nylon and brass are used. The maximum running speed of the roller chain is important for some applications, but it also provides economic benefits for users and manufacturers. The maximum running speed of a roller chain is usually governed by a wear limit, which can vary by application.
The global roller chain market is expected to grow at a CAGR of over 5.4% over the next 6 years. The research report covers the competitive landscape and key factors influencing the market. The report also analyzes the growth potential, product utilization, and pricing models of key vendors. It also covers the SWOT analysis of the key players in the industry. The study provides a comprehensive market analysis of all these factors and more. It also highlights key players and their strategies and identifies the fastest growing regions for their products and services.
Maintain
Because rollers are exposed to a variety of environments, including snow, rain, and muddy roads, regular maintenance is required to prevent damage. Because they must encounter these elements frequently, frequent inspections are important to prevent rust and other damage. Also, avoid pouring acidic or alkaline cleaning products on the roller chain. Instead, use hot water with hand sanitizer or a disposable toothbrush to clean the rollers. Washing the chain directly with water has little effect.
For small rollers, the workload during the break-in period should not be too large, otherwise, it will cause overheating. The small drum should also be inspected frequently for any unusual appearance, which may indicate that the system is not functioning properly. In this case, the operation must be suspended. Failure to do so could result in serious injury or a facility fire. Additionally, a properly lubricated roller chain is essential to ensure long-term performance.
The surface of the roller is often rusted and scratched. Over time, these little scars can spread to the drive, damaging it. Also, the chain may not be properly spaced and timed. Therefore, it is very important to check regularly to ensure that the chain is in top condition. When the chain wears to 3% or more, the entire roller chain needs to be replaced. Failure to do so may damage the drive, the roller sprocket, or the entire chain.
Given the chain’s processing environment, lubrication is critical to its performance. If the chain is lubricated, it must be re-lubricated frequently. However, lubricated roller chains are susceptible to contamination, especially in the biomass industry. In these environments, airborne organic particles and debris from the biomass industry can contaminate lubricated roller chains. This is why maintenance is important for lubricating roller chains.
Preloading
The benefits of preloading roller chains are well documented. In general, preloading eliminates the initial elongation of the roller chain, increasing its service life. Preloading is an effective way to achieve this, and a preloading chart can help illustrate the benefits of this process. Chains with little or no preload will stretch significantly during drive start, while chains will stretch rapidly as the surface hardness of the wear parts increases. Additionally, a properly preloaded chain has little or no elongation during the initial start-up of the drive, extending wear life.
Premium manufacturers apply the preload concept during their production phase, aligning all major components at the same time. This approach helps eliminate elongation issues that lead to rapid degradation of the roller chain. If this is not checked, the chain drive will stretch immediately over time. To avoid these problems, it is important to purchase a high-quality preloaded roller chain from a reputable source.
The heat treatment process is an effective way to prevent excessive wear of the roller chain. Heat treatment is a complex process that takes place in a factory during manufacturing. This process helps the rollers maintain high hardness and depth, preventing breakage. When buying a roller chain, make sure that the chain is heat treated and that the chain is manufactured to a high degree of precision. It also ensures that the product can be used for a long time.
In addition to performance benefits, preloading can also reduce initial elongation. A preloaded roller chain will exhibit near linear elongation, whereas a non-preloaded chain will experience rapid elongation. Therefore, they will reach the recommended 3% elongation earlier. Make sure the chain is properly lubricated. Also, consider how the chain is arranged. This is critical for optimal longevity.
China Good quality High Wear Resistance Flat Top Conveyor Chain Stainless Steel Flexible Conveyor Chain Sushi Chain with high quality
Product Description
Product Description
Product Parameter
| Product Name | Sushi chain |
| Standard | GB, ISO, ANSI, DIN |
| Function | Conveyor Chain, Transmission |
| Type | Slat chain |
| Product Material | Food grade stainless steel |
| Treatment | Heat treatment |
| Certifications | ISO9001:2015, GB/T19001-2016, ISO1400:2015 |
| Tensile Strength | High strength |
| Packaging | Plastic Bag+ Carton+Wooden Case |
| Application | Sushi conveyor |
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Advantage
Certifications
DETAILS ABOUT CZPT CHAIN
Exhibition
Workshop
Packaging Details
Shipping
FAQ
1. Are you a manufacturer or trade Company?
We are a factory founded in 1997 with a trade team for international service.
2. What terms of payment do you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in the low season for some items (during May to July), and 45 days during the new year and hot season ( Jan to March).
4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with a maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL, or TNT so that we can proceed promptly.
3) The first-time courier cost will be deducted from the contract value of the trial cooperation.
Different types of drive chains
There are many different types of drive chains. You should be able to differentiate between roller chains, forged rivetless chains, double chains, flat-top chains, and helical chains by the terms used. This article will provide information on the different types of chains. Then, you can choose the right 1 according to your needs. If you haven’t purchased a chain yet, read this article to get started. It will also provide information on the pros and cons of each type.
roller chain
There are several differences between drive chains and roller chains, but in essence, the 2 are functionally similar. The choice of which type to use depends largely on the type of environment it will be exposed to. While roller chains are suitable for clean indoor environments, they are not very forgiving when it comes to rubbing against the rails. Following are the main differences between a drive chain and a roller chain. Using the correct drive chain is essential for a smooth and efficient running machine.
Roller chain drive chains come in many different weights and tensile strengths. For light-duty applications, use a smaller pitch chain. For heavy-duty applications, use larger pitch chains. The design simplicity of these chains makes them ideal for a variety of applications. While they are great for a variety of applications, the durability of these chains makes them ideal for a variety of applications. Some of the main uses of roller chain drive chains are listed below.
When replacing the drive chain, be sure to follow the safety guidelines. The most important thing to remember is not to place the chain on a dirty floor as it may cause stretch or damage. After removing the chain from the sprocket, apply the measured load specified by ANSI to it. If the load exceeds this value, the chain may bend. A suitable load for measuring a drive chain should be at least 6 links.
While roller chains are usually made of carbon steel, some are made of stainless steel and are used in food processing machinery. In these environments, the chain may be made of stainless steel for lubrication. Brass and nylon are also sometimes used to meet these requirements. Regardless of the application, however, choosing the right drive chain is critical to the success of a roller chain machine. It is important to maintain the proper balance between the roller chain and the machine.
To properly use a roller chain, first determine the size of the sprocket used for the drive. The size of the chain should be smaller than the smallest sprocket to prevent tooth interference and provide adequate winding on the smaller sprocket. A good practice is to choose a drive chain with a center distance of 30 to 50 times the chain pitch. The longest possible center-to-center distance is approximately 80 times the chain pitch but is not recommended for high-speed applications.
Drop forged rivetless chain
Drop-forged rivetless drive chains are made of drop-forged steel components. Their proportions are suitable for strength and lightweight. Forged rivetless chains are generally divided into 3 types. Each of these types has its own set of important specifications. Key topics include minimum ultimate tensile strength, chain length tolerances, and link dimensions. Read on to learn more about each type and its uses.
One of the main features of forged rivetless chains is that, despite their relatively low price, they are designed to be very durable. The quality of a forged chain depends on the structure and design of the chain. The manufacturer of this type of drive chain is CZPT, which has a large stock of these chains. The chain is proof tested after assembly and comes with a two-year parts replacement warranty.
Forged rivetless chains are available in a variety of pitch sizes and strength grades. They are made of cast manganese or alloy steel and have an average strength of 24,000 to 300,000 pounds. These chains are suitable for automotive, conveyor, and material handling as well as meat packaging, sugar processing, and steel mill applications. They are also widely used in conveying systems. To ensure quality and performance, manufacturers offer a variety of forged chains.
CZPT offers forged CZPT drive chains for fatigue-free operation. The chain includes a solid one-piece forged drive pawl for optimum durability. Chains are available in Figure 8 and in D-shape styles. For more information, please contact CZPT directly. Custom Drop-Forged rivetless drive chains can be ordered. Manufacturers also offer custom chains for specific application needs.
double chain
Duplex drive chains have 2 sets of rollers instead of one, producing twice the power. Double chain roller chains have pins and roller bearings, while triple chain chains have an extra row of plates to accommodate the 3 sprockets. They are usually interchangeable with each other. They are available for US, UK, and ISO standards. They are made of carbon steel, stainless steel, and nickel or nickel-plated.
flat top chain
Flat-top drive chains are ideal for curved or straight tracks and come in many different types and thicknesses. These chains are highly resistant to wear and are usually made of steel, stainless steel, or plastic. CZPT manufactures special brands of flat-top chains with high wear resistance and excellent noise reduction. In addition to being versatile, flat-top chains can be used in a variety of industrial applications.
There are 2 main types of CZPT chains: solid top or raised rib. One piece is formed from a single unit link and the other has roller base links for added strength. The two-piece chain combines flat tabletop links and a roller bottom chain for added strength. These chains are available in widths up to 20 feet and are available in a variety of widths. These chains are available in stainless steel, cast iron, or plastic.
The hinge pin is another important part of the flat top chain system. Support chain plate to ensure smooth conveying. The hinges are available in single hinge pin and double hinge pin styles. Standard hinge pins are designed for straight, narrow-width chainplates; double hinge pins are designed for longer, heavier products. The hinge pins also come in many different materials, including aluminum and galvanized steel. This allows for customization based on machine design, operating conditions, and drive method.
Whether your flat-top chain conveyor system is large or small, a high-quality flat-top chain will get the job done. With their low maintenance and low maintenance design, these chains are easy to clean and maintain. They can accommodate workpiece pallets of various sizes, and their flexibility makes them ideal for many different applications. They can also be highly customized for various industries. So if you need an industry-specific conveyor, then a flat-top drive chain is the way to go.
China high quality Sideflex Top Plate Sushi Conveyor Chain wholesaler
Product Description
Item name: Sideflex Top Plate Sushi Conveyor Chain
Specifications:
1. Pin material: Stainless steel
2. Standard length: 3.048m=10feet(48links)
3. Suitable for Sushi Conveyor
4. Factory price and good quality
Our products with good quality and reasonable price can be applied in many areas including can, crate, container, meat, beverage, dairy industries and so on.
We are 1 of the most competitive manufacturers in China on plsatic conveyor chain and belts. The products have been exported to many countries including India, Australia, South Africa and so on.
Our Mission: Satisfy customer with reasonable price, reliable quality and timely delivery.
Our Vision: Develop more and more new products to satisfy our clients’ requirements.
We are sure your any inquiry or requirement will get our prompt attention.
| Chain type | Plate width | Weight | Sideflex radius(min.) | Working load(max.) | Backflex radius(min) |
| mm | kg/m | mm | N | mm | |
| W1080SS | 85 | 1.76 | 83 | 3950 | – |
How to choose a roller chain for a conveyor
When choosing a roller chain for your conveyor, the easiest way is to refer to the horsepower and RPM charts. The horsepower and rpm of the small drive sprocket will determine the size and number of teeth of the chain. Conveyor chains are available in a variety of options, including moving products horizontally, vertically, or around a bend radius. When choosing a conveyor chain, consider the purpose of the chain. For example, if you’re delivering products to customers’ doorsteps, you might choose chains that can move products up and down a hallway or warehouse.
Double pitch
Double pitch roller chains are a popular way to drive agricultural equipment. It has twice the pitch of a standard roller chain and is ideal for light-duty drives. Extended pitch increases performance at lower speeds, but requires fewer components per foot than standard single-pitch chains. Compared to single-pitch roller chains, double-pitch chainplates are longer and are suitable for lighter loads. Read on to learn more about double pitch chains and how they can improve your operation.
The most common type of conveyor chain is double pitch. It is used in the auto parts industry, as well as in the precision machinery industry. It is made from the same components as the standard drive roller chain, except it has longer side plates. Double pitch chains are often used on slow-moving conveyors to reduce the stress placed on them. Industries that commonly use double pitch conveyor chains include airport equipment manufacturers, lumber mills, and fruit packing plants.
RS series roller chains are manufactured from high-quality stainless steel. It has excellent chemical and abrasion resistance and is available in a variety of cord lengths. RS sprockets have over 30 teeth. They contain all the necessary connection links for easy installation. PEER Chain offers double pitch roller chain attachments including pre-stretched chains, sprockets, and other attachments.
Double pitch roller chains have several advantages over standard chains. Double pitch chains have double the pitch, making them ideal for conveying applications such as conveyors. In addition to that, it also provides ANSI-compliant styles. These chains also have free connection links. When shopping for a double pitch roller chain, be sure to choose the 1 that fits your requirements and budget. They will last longer and save you money in the long run.
Double pitch roller chains to ANSI standards feature oversized rollers. These chains are best suited for applications where the product is mounted on top of the chain. They are ideal for agricultural applications where cotton is on top of the drum. Also, this type of chain is used in light-duty conveyors and agricultural applications. You can find double pitch roller chains in a variety of sizes and styles. And, as long as you know what you want, you’ll be happy with the results.
Self-lubricating
Self-lubricating roller chains eliminate the need for manual relubrication, providing long-lasting operation and reducing maintenance costs. These chains are particularly popular in industries such as the food and beverage industry, textiles, printing, and sawmills. They can also replace standard roller chain drives and conveyor chains. Manufactured to the specific standard ISO R606, these chains are ideal replacements for conventional chains. PC chains are particularly beneficial for food and beverage production and packaging applications due to their anti-corrosion properties.
Self-lubricating roller chains meet ISO, ASME/ANSI, and DIN standards. They are interchangeable with standard chains of the same size and shape and can be used in a variety of industrial applications. Self-lubricating chains have special oil-impregnated sleeves to reduce maintenance time. These chains are also suitable for applications where cleanliness is an issue.
Self-lubricating roller chains are manufactured with unique RS attachments. Rather than a traditional roller chain with an external lubricating ring, this type of chain retains the lubricant within its bushings. During operation, the application generates heat, heating the lubricant, which flows out of the pin and bushing area. Therefore, CZPT roller chains are ideal for certain food conveying applications.
In addition to self-lubricating roller chains, carbon steel, stainless steel or nickel-plated steel are also available. Self-lubricating roller chains are available in different sizes depending on the application, including 0.375″ wide profile straight-chain, extended pin chain, and four-link. In addition, these chains are also available in ANSI and BS chain specifications.
Accumulation
Whether you need to move large or small loads, accumulating roller chains are a viable solution. This chain conveyor is designed with low back pressure to transport large and bulky items with minimal noise. Free-running rollers within the chain help create a smooth build-up surface. These chains are available in a variety of options, including accumulating rollers of different pitches.
The accumulation and release roller chain 14 includes an upper part 15 and a lower part 16. The upper part 15 rests in the upper subspace 28, while the lower part 16 rests on the top side 20 of the profile. As the upper belt 15 rolls around the accumulation roller chain 14, it aligns with the lower chain 16 to form a continuous receiving space. This arrangement allows the accumulation roller chain 14 to rest on the top surface of the support profile 11.
A cumulative roller chain consists of many individual parts. Each section of the chain has an elongated cylindrical shape and is connected to each other by hinged joints. Each chain section also has an accumulation and release roller associated therewith. Each roller protrudes from the upper side 20 and the lower side 21 of the chain portion. The accumulation rollers are movable about an axis 22 extending transversely to the longitudinal axis of the chain.
A feature of the stacking and releasing roller chain is its simplicity. The conveyor has a profiled section that is permanently divided into 2 cross-sectional spaces. The bottom space is closed from all sides. The upper space accommodates the conveyor line. The contoured portion includes an opening that guides the bottom strap. A shunt can also be inserted between the 2 sections. The accumulating roller chain system is a convenient and versatile way to move bulky items.
There are many different types of accumulating roller chains. Some chains have offset rollers for optimal load distribution. Others have protection to prevent machine wear. Some run without lubricant, which is a safety advantage. In addition to protection, cumulative chains can also provide protection. The side bow version of the accumulation and release roller chain with offset accumulation and release rollers is designed for conveyor systems with very small bend radii.
Without bushing
Bushless roller chains are the most common type of industrial chain. They are simple in design and require only regular maintenance. Regular maintenance includes lubricating, assessing wear, and replacing worn sprockets. For more information, please read the following information:
The outer chainplates and the inner chain plates are alternately arranged in pairs. The connecting pin extends through the hole in the inner link plate. The rollers thus positioned can be rotated on the connecting pins. Oil provided between the outer circumferential surfaces of each connecting pin serves to lubricate the chain. This system reduces noise and wears caused by collisions between inner chain plates and sprockets.
Compared to traditional roller chains, bushings roller chains have rollers around the bushing. These rollers are in rolling contact with the sprocket teeth, providing low friction and excellent wear resistance. To ensure smooth operation, bushings roller chains must be greased to prevent rust and keep the chain properly tensioned. Lubricated chains run smoother and last longer.
In a bushingless chain, the inner links are shaped like half bushings and ride on the rollers. The pins go through the outer plate and connect the inner links to the rollers. The outer plates overlap the inner links and open the pins. This system is also known as a heterochain. This type of chain is more common than traditional roller chains. If you are not sure which type of bushingless roller chain to choose, you may need to purchase an additional pair of inner chainplates.
Linerless roller chains may also include chain guides. In a bushingless roller chain, the outer and inner link plates conform to the surfaces of the guide rails. Thus, the large area of contact between the chain and the guide rail is eliminated, the friction loss is reduced, and the power transmission efficiency is improved. These properties make bushless roller chains more efficient and durable than traditional roller chains. It’s also less noisy. If you are looking for a chain with a lower noise level, a bushingless roller chain may be the right choice for you.