Product Description

Product Parameters

Technical Parameters
Station	Four stations	Three station	Four stations	Three station
Model	TTF-700AF	TTF-700A	TTF-520AF	TTF-520A
Forming Area	700mm x 600 mm		520mm x 400 mm
Forming Depth (Max.)	135mm		110mm
Sheet thickness	0.2-2.0mm
Forming Speed (Max.)	30times/min		30times/min
Air pressure	0.6-0.8mpa
Air consumption	3.6 m³/min		3.0 m³/min
Water consumption	0.8 m³/h		0.7 m³/h
Sheet width (Max.)	730mm		550mm
Suitable Sheet	PP, PS, HIPS, PET, PVC, PLA etc.
Power supply	AC 380V, 50Hz, Three-phase, Four-wire
Used power	105Kw	95Kw	55Kw	50Kw
Rated power	210Kw	190kw	110Kw	100Kw
Heating power	118Kw		75Kw
Procedure	Forming-punching-cutting-stacking	Forming-cutting-stacking	Forming-punching-cutting-stacking	Forming-cutting-stacking
Dimension	L14000*W4700*H2750mm	L13000*W4700*H2750mm	L11000*W4600*H2700mm	L9700*W4600*H2700mm
Weight	About 25.0T	About 19.0T	About 11.0T	About 9.0T

 

Main Electrical Components
MODEL/PARTS	TTF520A/AF	TTF700A/AF
Filter	CKD(Japan)
Forming Valve	NORGER(UK)
Touch Screen	DELTA	KUNLUN TONGTAI
Proximity Switch	ROCKWELL(USA)
Temperature Control Module	WEST(UK)
AC Contactor/Circuit Breaker/Button	SCHNEIDER(France)
Intermediate Relay	IDEC(Japan)
Intermediate Relay Base	OMRON(Japan)
PLC/Servo Motor	DELTA(ZheJiang )
Safety Door	–	Panasonic(Japan)
Sheet Sagging Detection	–	Sick(Germany)

Product Display

Application:
TTF series full-automatic thermoforming machine is our latest developed core product. The machine combines forming, punching, cutting, and stacking into process. widely used and suitable for most of the customer requested, it can produce plastic trays, containers, boxes, lids, etc. The machine is completely driven by servo motor. stable operation, low noise, high efficiency, high quality.

Main Function

1.positive and negative pressure forming device.

2.vacuum forming device.

3.touch screen computer temperature module point to point control function.

4.air control device.

5.cooling device.

6.die, mold temperature control function.

7.automatic punching and cutting function.

8.automatic stack counting function.

9.edge automatic rewinding function.

10.safety protection device.
 

SUMMARY OF MACHINE
1.Every station is driven by the eccentric crank linkage structure.
2.Feeding and heating part have optoelectronic switch in order to prevent error operating from production process.
3.The toothed chain made of 65#Mn, helping convey sheet. Aluminum rails with water cooling, save water.
4.The machine adopts PID temperature system, it shows high precision, and temperature control tolerance <1ºC.
5.There is a rapid CZPT change device, which shortens the time for CZPT change extremely.
6.Each servo motor has overload protection for machine’s overworking.
7.Low barycenter and height of finished products as well as steady running ensures easy operation and friendly viewing.
8.There is an alarm function of the sliding doors.

What is features and advantages of our plastic thermoforming machine?
1. Fully servo driven machine.no noise.no vibration,thermoforming good and fast.
2. Fully machine in compact structure,taking small floor space.
3. Can be adapted to a variety of materials,and the products thicker 8% than the average machine products.
4. Furnaces automatic removal device, can be turned down at any time during production without breaking the sheet CZPT without
wasting materials.
5. Electric CZPT temperature control system uses intelligent automatic compensation control,a control,a control of a
regulator,easy to adjust the temperature uniformity,easy to use,simple,fast heating,low temperature 3 times up and down the
oven roast slices.
6. Forming,cutting die servo-driven,two-way adjustable for upper and lower mold stroke,in which the upper mold electric adjustable
in clamping direction. The upper and bwer molds height position can be adjusted conveniently and fast under the clamping
state;lower mold in clamping direction readily accessible buffer,increasing the clamping speed,avoiding shock.
7. Auto cutting, auto counting,auto transmission by PLC.
8. Labor saving, only 1-2 workers packing.

Company Profile

Certificate

Exhibition

Transport Packaging

FAQ

Q1:  Are you a factory or trading company?

 A1: We are a factory, and we export our machines to more than 80 countries since 2001.

Q2: How long is the warranty period?

A2: We have a professional QC department in charge of products’ quality. 

Q3: How long is the warranty period?

A3: 13months calculated from the date of shipment from our factory.During warranty period, except the artificial factor, the spares are free to maintenance, beyond the warranty time, the buyer needs to pay the spare charge and shipping cost.

Q4: How to install the machine?

A4: We will send technician to your factory to install the machine, and teach your workers to use it. You pay all related costs, including visa charge, double-way tickets, hotel, meals, and technician salary.

Three important aspects of the drive chain

One of the advantages of a drive chain is that it is relatively light. It sends nearly all of the engine’s power to the rear wheels, even if it loses some power along the way. Engine power on a dyno is different than on the road. Therefore, the chain is the most efficient way to transmit power to the rear wheel. Let’s look at 3 important aspects of the drive chain. Here are some facts about them.

roller chain drive

When choosing a roller chain drive, consider your application and how much horsepower your system requires. For applications requiring more horsepower, a multi-strand drive is an option. If your horsepower is limited, single-strand drives are a good choice. Otherwise, you may need to choose the smallest pitch chain. However, this may not always be possible. You should also consider sprocket size. In many cases, choosing a smaller chain pitch can increase the number of options.
While proper lubrication and maintenance can last a roller chain drive for years, regular inspections are essential to prolonging its life. After the drive has been operating for 100 hours, a thorough inspection every 500 hours is recommended. During this inspection, look for key elements such as 3% elongation and chain wear. If the chain is not preloaded, elongation will happen very quickly. In either case, the industry-recommended 3% elongation will be achieved faster.

flat top chain

The flat-top chain system consists of hinge pins that support the chain to ensure efficient conveying. There are different types of hinge pins available, namely single and double. The single hinge pin is suitable for short chainplates and lightly loaded products. Dual hinge pins provide increased stability and load capacity. Flat top drive chains can be used in many different industries. In this article, we will learn about some important properties of flat-top chains.
Plastic flat top chains can transport medium to large workpiece pallets. They have a circular arc function that enables continuous drive combinations involving curved circular arcs. Plastic flat top chains are also recommended for workpiece pallets with PA wear pads. Steel flat-top chains can withstand surface loads up to 1.5 kg/cm, and HD profiles are suitable for steel chains. This chain is used in a variety of applications, including packaging machines.

mute chain

There are several types of mufflers that can silence your drive chain. One is the Ramsay silent chain, also known as the inverted tooth chain. These chains can be custom designed for specific needs. Exclusive Australian distributor of CZPT products that can help you find the most effective and affordable silent chain. In addition to silent chains, CZPT also manufactures sprockets and other hardware required for the drive.
Another type of mute chain is the CZPT chain. CZPT chains have involute teeth, while the ANSI standard specifies straight teeth. The advantage of silent chains is reduced noise and vibration output, and wider chains are more economical than multi-strand roller chains. The downside of silent chains is that they wear out quickly without lubrication.
The mute chain consists of 2 main parts, the pin and the plate. The pins are rotated in the same direction and positioned so that they can only engage the sprocket from 1 direction. Therefore, mute links are not recommended for reverse applications. To find out if your chain will work in reverse, consult the manufacturer’s catalog. CZPT chain.

conveyor chain

Drive chains and conveyor chains are essentially the same, but they are very different. The transmission chain is mainly used to transport heavy objects, and the conveyor chain is used to transport light objects. On the other hand, drive chains are usually driven by belts. Both types of chains can be used for the same purpose. This article will cover both types of chains. You can use them to convey various types of materials and products.
There are some differences between belts and chains, but both types can perform similar functions. The drive chain is used to drive the rollers, while the belt is used to move the object horizontally. The drive chain usually drives the rollers that move the conveyor belt. For a wide range of applications, conveyors and drive chains can be customized to meet specific needs. Here are some common uses of these 2 chains:

time chain

Timing chains fail for 2 reasons: complete damage and fatigue. Fatigue occurs when a timing chain reaches its breaking strength, and eventually, failure occurs when a timing chain exceeds its design life and suffers mechanical damage. Most timing chain failures are a combination of mechanical failure and fatigue. Chain chatter, engine misfires, and VVT systems can accelerate chain fatigue. If these causes of premature timing chain failure are not addressed, the timing chain could be permanently damaged.
In the past, the timing chain was the only drive chain available. Timing belts are a quieter alternative, but they are prone to failure and damage to valves and the engine. In recent years, OEM manufacturers have begun to return to the OHC/DOHC drive chain of the timing chain. This type of drive chain has many advantages, including the ability to simulate knock sensor vibrations. Additionally, the chain has better NVH performance, making it the drive chain of choice for automakers.

Timing Chains in Internal Combustion Engines

Internal combustion engines use timing chains to control intake and exhaust valves. The chain turns the camshaft at the right time and coordinates the movement of the valves on the cylinder head. This in turn allows the engine to generate power. The timing chain also controls the position of the intake and exhaust valves, ensuring that fuel and exhaust gases are expelled at the correct time. Incorrect timing in the vehicle can lead to misfires and other problems.
Chain drives in internal combustion engines are a common feature of many modern cars. It transmits rotational force from the crankshaft to the camshaft, which in turn controls the opening and closing of valves. The chain is lubricated with oil to prevent wear. Therefore, timing chains are often used in high-capacity engines, including trucks and motorcycles. But they do have some drawbacks.
A weakened timing chain can cause the engine to misfire, causing it to skip gears and lose coordination. A clicking sound may also indicate a problem. If the chain is too loose, it can also cause the engine to stall. If the chain is too loose, metal chips will appear in the oil. A clicking sound may also be heard when the engine is running. If you hear the engine stalling, it’s likely that the timing chain is the culprit.

Silent chains in internal combustion engines

The pitch difference between the drive sprocket and the silent chain reduces resonance sound, meshing shock, and accelerated wear at the chain and sprocket interface. The difference in pitch between the drive sprocket and the silent chain determines the loudness of the sound, and the system described here helps reduce it. The present invention is suitable for power transmission in internal combustion engines.
The earliest designs for silent chains come from the 1500s when Leonardo da Vinci sketched them. The SS Britannia propels the boat across the Atlantic using huge silent chains. By the mid-19th century, silent chains were used in nearly all types of industrial applications and as timing chains for early automobile engines. Due to their durability, these chains are durable and have smooth action.
In order to understand the mechanism of frictional losses in chains, various parameters must be considered. Speed, pitch, temperature and tension are the main parameters affecting friction loss. This test uses 2 types of chains to compare the frictional behavior between these 2 components. The results show that a single chain with a high pitch can increase the friction torque of another chain with the same pitch. These results provide an important basis for understanding the role of friction torque in internal combustion engines.

lifting chain

Lift chairs are designed to lift heavy objects and can be used with a variety of lifting equipment, including forklifts and cranes. Hoist chains are also used in warehouses and ports of all sizes and consist of a series of pins and plates that mesh with each other to move heavy loads. ​​​CZPT Chain manufactures high-precision lifting chains. Here are some of the benefits of hoist chains for drive chains.
Blade Chain: This type of drive chain has a patented U-profile that turns the flexible chain into a highly stable outer post during the push phase. This design is designed to minimize linkage tangling and provide better pressure transfer. These chains are used for cranes, anchors and straddle carriers. Blade chains are more durable than other types of drive chains and are especially useful in heavy duty applications.
The drive chain is also available in a variety of materials. For example, square link chains are commonly used in cranes and hoists. They are cheap to manufacture but more prone to overloading. Conveyor chains are specially designed for chain conveyor systems. It consists of a series of interconnected rectangular links. Oval links tend to kink and are usually only used at low speeds.