Product Description

Product Parameters

Technical Parameters
Station	Four stations	Three station	Four stations	Three station
Model	TTF-700AF	TTF-700A	TTF-520AF	TTF-520A
Forming Area	700mm x 550 mm		520mm x 400 mm
Forming Depth (Max.)	120mm		110mm
Sheet thickness	0.2-2.0mm
Forming Speed (Max.)	35times/min		30times/min
Air pressure	0.6-0.8mpa
Air consumption	3.6 m³/min		3.0 m³/min
Water consumption	0.8 m³/h		0.7 m³/h
Sheet width (Max.)	730mm		550mm
Suitable Sheet	PP, PS, HIPS, PET, PVC, PLA etc.
Power supply	AC 380V, 50Hz, Three-phase, Four-wire
Used power	105Kw	95Kw	55Kw	50Kw
Rated power	210Kw	190kw	110Kw	100Kw
Heating power	118Kw		75Kw
Procedure	Forming-punching-cutting-stacking	Forming-cutting-stacking	Forming-punching-cutting-stacking	Forming-cutting-stacking
Dimension	L14000*W4700*H2750mm	L13000*W4700*H2750mm	L11000*W4600*H2700mm	L9700*W4600*H2700mm
Weight	About 25.0T	About 19.0T	About 11.0T	About 9.0T

Main Electrical Components
MODEL/PARTS	TTF520A/AF	TTF700A/AF
Filter	CKD(Japan)
Forming Valve	NORGER(UK)
Touch Screen	DELTA	KUNLUN TONGTAI
Proximity Switch	ROCKWELL(USA)
Temperature Control Module	WEST(UK)
AC Contactor/Circuit Breaker/Button	SCHNEIDER(France)
Intermediate Relay	IDEC(Japan)
Intermediate Relay Base	OMRON(Japan)
PLC/Servo Motor	DELTA(ZheJiang )
Safety Door	–	Panasonic(Japan)
Sheet Sagging Detection	–	Sick(Germany)

Product Display

Application:
TTF series full-automatic thermoforming machine is our latest developed core product. The machine combines forming, punching, cutting, and stacking into process. widely used and suitable for most of the customer requested, it can produce plastic trays, containers, boxes, lids, etc. The machine is completely driven by servo motor. stable operation, low noise, high efficiency, high quality.

Main Function

1.positive and negative pressure forming device.

2.vacuum forming device.

3.touch screen computer temperature module point to point control function.

4.air control device.

5.cooling device.

6.die, mold temperature control function.

7.automatic punching and cutting function.

8.automatic stack counting function.

9.edge automatic rewinding function.

10.safety protection device.

SUMMARY OF MACHINE
1.Every station is driven by the eccentric crank linkage structure.
2.Feeding and heating part have optoelectronic switch in order to prevent error operating from production process.
3.The toothed chain made of 65#Mn, helping convey sheet. Aluminum rails with water cooling, save water.
4.The machine adopts PID temperature system, it shows high precision, and temperature control tolerance <1ºc.
5.There is a rapid CZPT change device, which shortens the time for CZPT change extremely.
6.Each servo motor has overload protection for machine’s overworking.
7.Low barycenter and height of finished products as well as steady running ensures easy operation and friendly viewing.
8.There is an alarm function of the sliding doors.
What is features and advantages of our plastic thermoforming machine?
1. Fully servo driven machine.no noise.no vibration,thermoforming good and fast.
2. Fully machine in compact structure,taking small floor space.
3. Can be adapted to a variety of materials,and the products thicker 8% than the average machine products.
4. Furnaces automatic removal device, can be turned down at any time during production without breaking the sheet CZPT without
wasting materials.
5. Electric CZPT temperature control system uses intelligent automatic compensation control,a control,a control of a
regulator,easy to adjust the temperature uniformity,easy to use,simple,fast heating,low temperature 3 times up and down the
oven roast slices.
6. Forming,cutting die servo-driven,two-way adjustable for upper and lower mold stroke,in which the upper mold electric adjustable
in clamping direction. The upper and bwer molds height position can be adjusted conveniently and fast under the clamping
state;lower mold in clamping direction readily accessible buffer,increasing the clamping speed,avoiding shock.
7. Auto cutting, auto counting,auto transmission by PLC.
8. Labor saving, only 1-2 workers packing.

Company Profile

Guest Department

Certificate

Exhibition

 

Transport Packaging

FAQ

Q1: Are you a factory or trading company?

A1: We are a factory, and we export our machines to more than 80 countries since 2001.

Q2: How long is the warranty period?

A2: We have a professional QC department in charge of products’ quality.

Q3: How long is the warranty period?

A3: 13months calculated from the date of shipment from our factory.During warranty period, except the artificial factor, the spares are free to maintenance, beyond the warranty time, the buyer needs to pay the spare charge and shipping cost.

Q4: How to install the machine?

A4: We will send technician to your factory to install the machine, and teach your workers to use it. You pay all related costs, including visa charge, double-way tickets, hotel, meals, and technician salary.

Types of Roller Chains

There are several types of roller chains available. These chains have different properties and serve different purposes. Here you will learn about diamond roller chains, X-ring and O-ring chains, inverted tooth chains, and self-lubricating chains. You can choose the type that best suits your needs by reading this article. It will also help you make an informed decision. Buying the right roller chain for your needs is easy. Hope this article is helpful to you!

Diamond roller chain

Diamond roller chains are more efficient than other chains and can significantly extend chain life. The superior design of the chain prevents internal rust from seeping out. Additionally, Diamond ACE features a corrosion-resistant exterior and a zinc-nickel pre-assembled coating that provides extended corrosion protection and wear resistance. These features reduce chain downtime and labor costs, saving a building materials manufacturing company nearly $33,000 over the life of its machines.
Diamond series chains lead the industry in quality and durability, with industry-leading tensile strength and the lowest total cost of ownership. With a diverse product portfolio including standard chains, specialty chains, and custom chains, the company is sure to provide the right chain for your application. The company also offers a wide range of accessories for a variety of machinery. For more information, please visit the company website.
As 1 of the leading manufacturers of roller chains, the CZPT Company offers unparalleled expertise and wear resistance in the power transmission market. CZPT is trusted by leading industries and provides the highest return on investment. The diamond is a symbol of strength and durability, and the company chose it as the company’s trademark to convey its core values. CZPTs can last up to 100 years or more in harsh conditions, even in underwater environments.

Self-lubricating chain

Self-lubricating roller chains are designed to increase performance while maintaining a high level of cleanliness. These chains are made of sintered alloy bushings impregnated with lubricant and pins specially treated to release oil when necessary. These chains have a long service life and are suitable for environments where regular lubrication is difficult. Below are the benefits of self-lubricating roller chains.
Maintenance-free self-lubricating roller chains are the perfect replacement for standard roller chains. They are suitable for packaging, printing, textile, and sawmill applications. These chains reduce downtime and increase productivity. Furthermore, they reduce the risk of contamination. Another advantage is that there are many types of self-lubricating roller chains to choose from, allowing you to choose the 1 that best suits your needs. To learn more about these benefits, read the Maintenance Free Roller Chains Market Report published by Dataintelo.
CAN-AM self-lubricating roller chains ensure stick-free operation. These chains are available in ANSI/BS standard and double pitch variants. They feature oil-impregnated bushings and preloaded sintered steel bushings for long life. These self-lubricating roller chains are drop-in replacements for standard roller chains and run on standard roller chain sprockets.

X-Ring and O-Ring Chains

Both O-ring and X-ring roller chains are sealed and unsealed. You’ll find them on vintage bikes and small economy cars. Other applications include bulldozer treads and conveyor belts. Standard chains are made of simple plain bearings that require lubrication every few hundred miles. While the former is the most affordable type of roller chain, they do require more maintenance than O-rings.
The main difference between the 2 types of chains is the friction and cost they generate. X-rings are slightly less expensive, but they create less friction than O-rings. X-rings are a more affordable option for road riders, while O-ring chains are more expensive for off-road racers. In some cases, X-ring and O-ring roller chains can be distinguished by the price tag alone.
Both X-ring and O-ring roller sprockets are available in a variety of styles. The 2 styles offer comparable performance, but there are some key differences to consider. X-rings are generally better for longer travel as they offer greater durability and performance. O-rings are usually more expensive than X-ring chains, but if you’re thinking about long trips, they’re a great option.

Reverse chain

Inverted roller chains are often referred to as silent chains. They have 2 protrusions on each board. The outer surface is ground to include an angle of 60 or 70 degrees. These protrusions about the working surfaces of the sprocket teeth. The inner surface or shape of the sprocket can clear the sprocket. This produces a silent but still valid chain. This type of chain is used in transmissions to move heavy objects.
There are 3 basic types of inverted toothed roller chains. Simple chains are single chains, while double and triple chains have 2 or 3 strands. In these types of chains, the pins pass through-hardened steel bushings at the ends of the links. The main difference between these types is their size. If you are not sure what size you need, first calculate the capacity of the chain. You might be surprised to learn that the smaller the diameter the better.
The number of links in a reverse roller chain determines the frequency of vibration. The frequency depends on the size of the chain and the length of the chain between the sprockets. The shorter the chain, the bigger the “pull” – the up-and-down jitter caused by the sprocket. This causes additional peak loads on the drive and shortens its life.

PEER Chain’s Heavy Duty Series Double-Stranded Roller Chains

Heavy-duty double-strand roller chains are ideal for industrial and agricultural use as they provide extra stability and strength. PEER Chains manufactures chains in various lengths and pitches and offers different accessories including sprockets and pre tensioned chains. These chains are also available in a variety of different alloys and grades. Listed below are some of the most common uses for heavy-duty double strand roller chains.
Heavy-duty PEER double-strand roller chains are available in a variety of styles and types, including the HKK NICKEL PLATED series. These chains are best suited for outdoor and mildly corrosive applications. They use a patented process to increase fatigue strength and reduce initial elongation. In addition, HKK double pitch twin-strand roller chains are lighter and less expensive than standard roller chains.
The report also highlights the competitive environment and the latest market trends. The report identifies key players in the Roller Chains industry, including manufacturing, sales, and global market share. It also provides detailed company profiles and analyses of each vendor, including recent product launches, partnerships, and mergers and acquisitions. It also provides the competitive landscape, including company profiles, product mix, and production scale. Once you know what to expect from the market, you can make a buying decision.

Maintenance of Mechanical Flexible Couplings

Proper maintenance of mechanical flexible couplings on roller chains is critical to ensuring the proper operation and reliability of the system. Maintenance of these couplings includes periodic inspection of the components. Check for signs of fatigue and wear. Regular inspections will help determine when to replace the coupling. It also helps determine the remaining life of the coupling.
Couplings should be replaced periodically for optimum performance. When replacing, be sure to use the correct parts. Make sure the coupling type matches the coupling type and chain size. Identical coupling parts may not fit, so a cross-reference guide or manufacturer’s spec number may be helpful. Make sure that the coupling is fitted with a suitable roller chain.
Mechanical elastic couplings on the roller chain can be easily lubricated to avoid premature failure. Elastomeric couplings can accommodate minor shaft misalignments and are suitable for high rotational speeds. Also, it absorbs shocks. Its flexibility is due to loose components. Additionally, lubrication is essential to reduce wear on coupling components.

Roller chain size

Knowing the basic dimensions of the rollers is essential if you need to find the right roller chain for your needs. The 3 key dimensions of a roller chain are pitch, width, and pin diameter. These dimensions are important because they are used to identify the type of chain. These dimensions do not normally appear in chain manufacturer catalogs. They are usually designed for people designing new equipment. They are not important to maintenance technicians, but they are important to know if you are looking for a specific type of roller chain.
Once you know the exact size of the chain, you can move on to choosing the correct type. You can use the printable template to measure your chain, which makes it easy to compare with the size chart. Don’t forget to check the rest of the roller chain’s specs to make sure it fits your machine. Using the Roller Chain Size Chart is an easy way to determine the proper length, width, and height for your application.
When buying a roller chain, be sure to check the number of teeth and the ratio of the two. A common ratio is 2:1. The drive sprocket must have at least twice as many teeth as the roller sprocket. If the chain is used for high precision, check the type of sprocket as this will determine the correct size of the chain. You can also choose between slip-fit ​​and press-fit mid plates.